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Arup Project Manager INCAT
 
Arup's Profile
INCAT
Arup
Project Manager INCAT
confidential
Pune, India
confidential
Toostep 
Professional summary
Arup's Experience
Current :

Project Manager, INCAT
Automobile
India, Pune

Working from 2003

Previous :

Tata Technologies Limited
Pune

Worked from 2009 to 2012

Brief summary :

14 years 09 months Tata Technologies Limited , Pune Current Annual Salary 13.40 lacs per annum Previous Employer Godrej and Boyce Mfg Co. Ltd.,Amforge Industries Limited,Patheja Forgings and Auto Parts Mfrs. Ltd. Work Authorization Need H1 Visa Authorized to work in India Highest Degree Held PG Diploma (Management), Symbiosis,Pune 2nd Highest Degree Held B.E/B.Tech (Production/Industrial), National Institute of Foundry and Forge Technology, Ranchi Preferred Job Location Anywhere Total 14 Years 9 Months 10 Years and 6 Months at Tata Technologies Ltd., Pune Current position Project Manager 3 Months at Godrej and Boyce Mfg. Co. Ltd., Vikhroli as Executive Tool Room 10 Months at M/s Amforge Industries Ltd., Pune as Design Engineer 3 Years and 4 Months at M/s Patheja Forgings and Auto Parts Mfrs. Ltd., Pune As Design Engineer [DETAIL OF THE WORK EXPERIENCE IS MENTIONED BELOW] Achievement : Year 2008 : My project was considered as Best Project of the Quarter for Robotic Simulation I established and implemented the process flow, working guidelines, implemented innovative ideas for probable automation, formulate offshore and onsite communication system for Robotic simulation of BIW spot welding and managed a team of fourteen design engineers. Year 2007 : I was awarded The Extra Mile Award for playing valuable role to the overseas customer in Robot Simulation Project. Year 2004 : due to consistent high quality performance and excellent contributions in services provided to our Indian and overseas customers (Automotive OEMâ s) for the CAD/CAM related projects, I was included in the Formula One , the Tata Technologies Accelerated Leadership Team. I had successfully implemented CATIA v5 in CAM (surface modeling and NC code generation for sheet metal dies) with other team members, established standard process driven system and achieved customer satisfaction in terms of improvement in the quality of our services . Our productivity and quality was increased by using CATIA v5 automation tool (CATScript) in 3D modeling of some repeatedly used Sheet metal tool elements. Also my team had successfully executed many projects in surface modeling, few tool design and die re mastering projects using CATIA v5, CADCEUS for different customers with different standards. I managed a team of six design engineers. COMPUTERS WORKED ON : Computer Systems : IRIX 6.x, AIX, Windows NT, Windows 95, Windows 98 , AIX, Windows XP Programming Languages known : C, C++ (partial) [ Written some practical applications related to CAD in C language, VBScript in CATIA v5 and Excel DETAILED WORK EXPERIENCE: Organization : Tata Technologies Limited, Pune, India Work Location/Client : Tata Technologies Limited, HQ â Hinjewadi Onsite to Other Location in India (Indian Automotive OEM 7.0 Years ) Onsite to Japan (Japanese Automotive OEM â 8.5 Months in four different trip) Job Title : Sheet Metal Die Manufacturing, Welding Fixture Manufacturing, Robot Simulation â Process establishment in CAD/CAM and Project execution. Period : Oct 1999 till date Designation : Project Manager ( 2009 ~ till Date) Sr. Team Lead ( 2004 ~ 2009 ) Team Lead ( 2002 ~ 2004 ) Consultant ( 1999 ~ 2002 ) Project Handled Successfully : I. Digital Manufacturing â Robot (Fanuc) simulation and path planning for Spot welding line (Geo and Re spot) Validation of Spot welding fixtures Weld spot optimization for BIW assembly line. Optimum position of the robot with gripper 3D modeling of weld guns with Kinematics (C type and X type) Modeling of line side equipments with Kinematics Robotic cell building as per 2D layout 3D Plant layout. Assembly process simulation. II . Press Tools of Automotive Sheet Metal Parts (Inner and Outer Panels ) 3D NC surface modeling of Sheet metal tools and Patterns for Castings . Design of Sheet Metal Dies of automotive parts (Cross Members) and create BOM Die Re mastering as per specifications given by customer in CATIA v5 with BOM Surface modeling and CAM of Inspection Fixture and Checking Fixture. Surface modeling and CAM of soft tooling. Reverse engineering of old tools to incorporate modification. Incorporate Draw die clearance/ positive hitting zone. CNC Code generation (for Fanuc and Fidia controller). Support CNC shop, thermocole pattern shop, Tool Assembly and Try out. Automation for 3d modeling and manufacturing (CAM) . Training Given to other Engineering service provider in CATIA v5 CAM module. III . Spot Welding Fixture of Automotive Panels (Geo and Re spot line) â Concept design of Spot Welding fixtures 3D design as per layout and customer spec. 3D modeling of approved post, creation of BOM (Manufacturing and Standard parts) Surface modeling and CAM (CNC program) of NC blocks in spot welding fixtures Regular Work Responsibility : Depending upon the project size , lead 1~3 teams consisting of five or six persons in each team and coordinating various activities : Calculate time estimates for the projects as per shape and functional complexity of job. Resource Requirement Planning (manpower, hardware and software). Audio video conference with customer for the data clarification (input and delivery) Change management for any deviation in requirement , Discuss with Customer for Time estimates, deliverables, mode of delivery, Customer communication for project kick off, feedback, Work completion certificate Create Process flow and communicate the same to the team members Conduct internal project kick off meeting with higher management and the team. Work allocation to the team members. Project tracking of work schedule, execution status and delivery status. Tracking of time booking of team members. Derive effort variance and defect density of each team member Review with the higher management and team members about the project status on weekly/monthly/quarterly basis as per the project size. Create and maintain CMMI documentation for each project. Monitoring the system security and data backup. Conduct interviews for the additional manpower. Conduct classroom training, On Job Training for new members â maintain the training sheet Evaluation of KRA in every quarter with one â to one discussion with each team members Enhance management skills of team members for successful execution of the project Create improvement plan and skill enhancement plan of the team members Encourage team members for innovative ideas, automation and quality initiatives Involve team members for streamlining the process and documenting standard practice OS :IRIX 6.5, WinNT4.0 CATIA v5 R14/R15 (3D Modeling, 3 axis/multi axis Machining, Drafting, CATScript) DELMIA v5 (Robotics, PLO,DPM , Kinematics), CADCEUS(Surface modeling), Euclid3(Surface modeling, CAM and drafting), Machinist. Additional Activities performed : Conducted â Pre salesâ activities and presentation at the customer location. Participated in Campus interview for recruitment of GTâ s Participated in Quality initiatives like Six sigma for few projects as a team member Participated in innovation and automation activities (written many small programs using CATScript, and VB in Excel. Organization : Godrej and Boyce Mfg Co. Ltd., Vikhroli Work Location : Godrej and Boyce Mfg Co. Ltd., Vikhroli Job Title : Design study and 3D surface Modelling of Injection Moulds to be used as final surface for NC Code Generation. Period : July 1999 Sept 1999 Position : Executive Tool Room Regular Responsibilities : Study of Injection Mould Drawing released by design office for understanding the functionality of the tool. Carry out Analysis of Moulds from operational point of view Co ordination with Design Office to eliminate any kind of error found during the Design study. Modelling of Component surface with proper draft , deciding parting line t

Previous :

Position Team Manager, Tata Technologies Limited
Pune

Worked from 1999 to 2012

Brief summary :

1. Organization: Tata Technologies Limited, Pune, India Work Location/ Tata Motors Ltd., Pune Client Title Sheet Metal Die Design and Manufacturing Period Oct 1999 - till date Position Team Manager Responsibilities Leads a team of five persons and coordinating various activities: Design and manufacturing of Sheet Metal Dies as per customer specifications/ standards Carry out Analysis of Sheet Metal Tools for manufacturability in terms of CNC Machine selection, Cutter selection, Cutter- Holder combination selection, Sequence of operations to be done through NC program and Material to be machined. Analysis of mode of machining (which includes 3- axis machining, 5 - Axis machining , High Speed Machining, Down Milling, Up Milling ) Co-ordination with Design Office, Process Planning Office, Die Assembly section to eliminate any kind of error found during the Design study and process study and get the proper deviation Modeling of surface in machining setup from Carline component surface for design and manufacturing of particular type of sheet metal die (form die/cutting die) Generation of Cutter path (G-codes) for FIDIA Controller using various 3 - axis and 5 - axis cycles available in CATIA V5 and Euclid3 with proper speed and feed. Co-ordination with Tool Room to carry out NC program properly and Die Assembly to assemble all the die elements Solving various problems faced by Tool Room during the runtime of NC program Various process improvement activities in coordination with machine shop and assembly section The Project - Automation in modeling and machining using Knowledgeware and CATScript of CATIA V5 and various improvement activities in terms of cost and time saving for client - NC Cutter Path Generation in an optimized way as per the requirement from client for Manufacturing of various types of - Sheet Metal Dies which includes wide range of Draw Dies, Restrike Dies, Flange Dies, Trim Dies, Pierce Dies, Cam Dies. Inspection Fixture for the Sheet metal Components Checking Fixture for various types of Auto Parts (e.g. Spoiler, Glass checking mould, assembly of panels etc) Outer Panel Dies (e.g. Roof Panel, Door Outer) (optimization is done to reduce the modeling time and standardization of many parameters during machining program generation ) - Design of Sheet Metal Dies as per customer specifications / standards. E.g.: Long Members / Cross Members for Toyota. Hardware Silicon Graphics - Workstation (Octane, Fuel) OS IRIX 6.5, WinNT4.0 CAD/CAM CATIA v5 Release 14, Euclid3, Machinist Software

Previous :

Position Design Engineer, 2. Organization Amforge Industries Limited
Pune.

Worked from 1998 to 1999

Brief summary :

2. Organization Amforge Industries Limited, Pune. Work Locations(s) Amforge Industries Limited, Pune. / Client Title NC Cutter Path Generation through Computer Aided Manufacturing (CAM) Period Oct 1998 - July 1999 Position Design Engineer Responsibilities Study of Forging Tool Drawing released by design office Carry out Analysis of Forging Tools for manufacturability, which includes various factors like Cutter selection, Cutter- Holder combination selection, Sequence of operations to be done through NC program. Analysis of material to be machined (which includes Die Steels, Graphites for electrode machining) Co-ordination with Design Office, Die Assembly section to eliminate any kind of error found during the Design study and process study. Modeling of surface in machining setup from Component surface for manufacturing of particular type of forging die (form die/cutting die) - which includes an expert understanding of the functionality of the Forging Dies. Generation of Cutter path (G-codes) for FANUC Controller using various 3 - axis cycles available in Euclid3 Making proper setting instructions for machining in the Tool Room Co-ordination with Tool Room to carry out NC program properly Solving various problems faced by Tool Room during the runtime of NC program (G - codes) The Project NC Cutter Path Generation for Manufacturing of various types of - Forging Dies which includes wide range of Blocker Die, Buster Die, Finisher Die, Trim Die, Pierce Die. Graphite Electrodes for Finishing operation of all types of dies. Dies for Critical components like Crank shafts, Stub Axles, Cam shafts, Shifter Forks, Steering Arm etc Hardware Silicon Graphics Workstation, PC Operating System IRIX 6.x, Windows 95 CAD/CAM Software Euclid3, AutoCAD R 12.0 3. Organization: Patheja Forgings and Auto Parts Mfrs. Ltd., Pune

Previous :

Position Design Engineer, Work Location/ Patheja Forgings And Auto Parts Mfrs. Ltd.
Pune

Worked from 1995 to 1998

Brief summary :

Work Location/ Patheja Forgings and Auto Parts Mfrs. Ltd., Pune Client Patheja Brothors, Chakan Title Die Design for Forging Components in AutoCAD NC Cutter Path Generation through Computer Aided Manufacturing (CAM) Period July 1995 - Sept 1998 Position Design Engineer Responsibilities Study of Components from manufacturing point of view Get deviation from customer if required for ease of manufacturing Deciding process to produce the component in the group meeting Tool design considering forging unit, material and criticality of the component Release design to various agent for manufacturing and support tool room during die manufacturing and production during the forging of the component and give the best possible solution. For CAM: Study of Forging Tool Drawing released by design office from their functional point of view and their manufacturability. Analysis of material to be machined (which includes Die Steels, Graphites for electrode machining) Co-ordination with Design Office, Die Assembly section to eliminate any kind of error found during the Design study and process study. Modeling of surface in machining setup from Component surface for the manufacturing of particular type of forging die (form die/cutting die) Generation of Cutter path (G-codes) for FANUC Controller using various 3 - axis cycles available in Euclid3 2D NC Program (G-code) Generation for turning dies using GCAM Making proper setting instructions for machining in the Tool Room Solving various problems faced by Tool Room during the runtime of NC program (G - codes) and improve the process. The Project Design of Forging Dies and NC Cutter Path Generation for Manufacturing of various types of - Forging Dies which includes wide range of Blocker Die, Buster Die, Finisher Die, Trim Die, Pierce Die. Graphite Electrodes for Finishing operation of all types of dies. Dies for Critical components like Crank shafts, Stub Axles, Cam shafts, Shifter Forks, Steering Arm etc Hardware Silicon Graphics - Workstation, PC Operating IRIX 6.x, AIX, Windows95 System CAD/CAM Euclid3, GCAM 7.5, AutoCAD 12.0 Software 4. Organization Godrej and Boyce Mfg Co. Ltd., Vikhroli Work Location / Godrej and Boyce Mfg Co. Ltd., Vikhroli Client Title Modelling of Injection Moulds through Computer Aided Design (CAD) to be used as final surface for NC Cutter path (G-code) Generation Period July 1999 - Sept 1999 Position Executive - Tool Room Responsibilities Study of Injection Mould Drawing released by design office for understanding the functionality of the tool Carry out Analysis of Moulds from operational point of view Co-ordination with Design Office to eliminate any kind of error found during the Design study. Modelling of Component surface with proper draft, deciding parting line then splitting the surface and making mould surface (fixed die, moving die) in machining setup The Project Modelling of Injection mould surface to be used for machining purpose Modelling of surface of various types of injection mould parts which includes Fixed Die and Moving Die in the machining setup Hardware : Silicon Graphics Workstation, PC Operating System: Windows NT CAD/CAM Software: Euclid3, Pro-E, AutoCAD R 12.0

 
 
 
 
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