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Created by : Er. Harnam Singh, Project Manager, CPWD  | 06 18 2009 17:29:16 +0000
Industry : ConstructionFunctional Area : India(Markets)
Keywords : steel shuttering
Activity:  5045 views;  last activity : 02 29 2012 08:06:27 +0000

Steel shuttering is a better option or wooden shuttering for civil engieering constrution specially for residential construction.

 
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Steel shuttering Vs Wooden shuttering
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Top Argument
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Steel shutters are strong, easy to maintain and long lasting. Because of its long lasting nature, not much money is required for its maintainance. Only, in the beginning, the expenditure will be more for its application still steel shutter needs more care to be made. On the other hand wooden shutters are not so much easy to maintain.Though it is light and is easy to be made and cheap, but needs regular maintainance on which money flows on. So, its better to do on time expenditure once on steel shutter than doing frequent expenditures on wooden shutters. So, i think steel shutter is better option


By Pragya Kothari, Construction-Heavy, DLF  06 19 2009 06:37:26 +0000
 
Top Argument
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Some of the best finishes are given by using film coated marine plywood for shuttering. For re-usability, Marine plywood shuttering is almost as good as steel shuttering, can be easily shaped for odd / oblong shaped floor panels and / or columns, which steel shuttering can not. It is much lighter, hence handling is easier. It does not require shuttering oil for debonding.

One also has to consider the cost of transporting and storage of the steel shuttering, because it's value can be realised only if it is used across several projects.


By Basab Ghosh, General Manager (Operations), Saipem India Project Ltd.  06 19 2009 07:32:50 +0000
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Initial investment is more , but you get better quality & more repeatition than wooden shuttering.
By SHRIKANT MANOHAR DANKE, Project Manager, Phadnis Infrastructur Ltd  | 11 22 2010 08:56:47 +0000
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m also agreed steel shuttering is much better thn wooden . But combination of of wooden is also required in construction sites for curved areas (slab) . we never ever cut our steel shuttering plats at the time of casting . so wooden shuttering is also good in somewhere.
By ankit arora, self employed, prime engineers and consultants  | 11 21 2010 08:47:20 +0000
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There are only few brands in Wooden shuttering ply but in case of steel shuttering we can develop shuttering plates through any fabricator and workshop.So availabilty of steel shuttering plates are more than wooden shuttering.
By Narinder Singh, Branch Manager/Regional Manager, Unity Infraprojects Limited  | 11 20 2010 15:21:45 +0000
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the robberies and the thieves are increased in these days so wooden shutters are not secured steel shutters also unable to stop them so we need to develop a technology to find out these thefts
By Moparthi Sai Ramya Sree, Software Developer, Virtusa (India)  | 06 05 2010 06:53:08 +0000
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i agree with pragya. but what abt monsoon days shuttering does not last long. it can fly off frm the roofs. nd during summer if it is thatched the heat will be too much for the people . I feel wooden shuttering is good. it will be permanent enough for all weather as far as if it is kept clean and tidy.
By julian mathews, steno cum admin, ajmera group of companies  | 06 05 2010 05:53:17 +0000
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Let me put in this way i.e. only if shuttering is required for more uses (re use for more then 5-8 times), steel shuttering is best economical option. Also steel shuttering requires less work force to do the foam work (may require lifting gears).

Waterproof marine plywood is the better option to get smooth finish, especially where plastering is not required.  


By Kumar A, Site In-charge, AML  | 06 05 2010 05:10:49 +0000
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Defiantely steel shuttering because of its durable, economical and less time required for shuttering.

Also strength wise its very firm, rigid & can be easliy deshuttered. NO of repetitions achieved is far more than wooden shuttering.


By sham mankar, Sr Manager., Reliance Industries  | 09 25 2009 05:56:56 +0000
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I support the usage of steel shuttering  because of its durability, it can used in most of the construction processes with out any kind of hindrances.


By RAMA KRISHNA A, Project Engineer, My Home Constructions Company Ltd  | 09 24 2009 17:36:52 +0000
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Steel shuttering definitely gives a better quality and economy as it has more number of repetitions and smooth surfaces can be achieved by use of steel shuttering. The better option is Aluminum shuttering which also gives the better scrap value.


By PRITAM , senior planning officer, city corporation ltd  | 09 08 2009 05:27:54 +0000
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Steel shuttering are recyclable and saves our most important ecological asset. maintenance is also better and easy, strength is better as far as safty is concern due course of construction, long lasting and scrap also has a value.


By Yogesh , Construction-Construction Management, Niho  | 09 05 2009 09:26:38 +0000
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I support Mandeep for use of shuttering as per requirement.

when we are constructing heavy srtuctures like pier and pier cap -  we should go for monolithic casting of structures in one go. There should not be any casting joint specially for pier and pier cap. Monolithic casting shutter can be developed using steel. but Maintenance and transportation is an issue.

For small and better finish of work, wood / plywood can be considered because it is esay to handle.


By puru kumar, Civil Engineer-Highway Roadway, Louis Berger Group. Inc, USA  | 09 02 2009 05:58:08 +0000
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I support Mandeep for the use of shuttering as per nature of job. when we are constructing load bearing structures for heavy construction like pier and pier cap for flyovers / Bridges --- we should go for steel shuttering for monolithic casting of structure at one go. There should not be any casting joint specially for pier cap. we can achieve these kind of shuttering by the use of steel. But maintenance and transportation is an issue.

For small and smooth finish of work, wood and plywood can be considered because it is easy to handle and cheap.


By puru kumar, Civil Engineer-Highway Roadway, Louis Berger Group. Inc, USA  | 09 02 2009 05:48:36 +0000
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I think the nature of shuttering to be used depends upon the nature of work...whether the shuttering is meant for a multistoried building or low height construction.....because in case of low height constructions...i think using wooden shuttering is not  a bad idea and it is light in weight as well......but where high rise constructions are there...one should go for a steel shuttering......


By Mandeep K. Bajwa, Architect, RMC (India) Infrastructure Ltd.  | 09 01 2009 05:41:22 +0000
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Almost all the points are covered by people.... i support steel shuttering because of durability......


By Punit Gupta, Manager Construction, Wital See Marketing Limited  | 08 09 2009 06:21:38 +0000
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You are right Ms. Kothari, steel shutterings are durable, low on maintenance and the coverage of mould releasing oil is more compared to wooden shuttering, better face finish of the concrete means less hacking and repairing.

 


By B.Mehernath , Marketing & Technical Head, Bondit Construction Chemicals Pvt. Ltd.  | 08 06 2009 13:20:55 +0000
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Steel shuttering has many advantages over wooden shuttering. Firstly these are more strong,durable,geometrically true to shape and resilient which make it ideal for bigger construction projects. Secondly these are less prone to deformation and dislocation during construction as they can be secured to ground in a better manner which ultimately leads to better quality of the structure. Thirdly the finish to concrete surface is more aesthetic if these shuttering are used. Fourthly these prove to be more economical in the long run because of longer life and better durability.


By Bhavesh Kumar, contract management, Govt Sector  | 08 05 2009 12:59:32 +0000
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I support steel shuttering because of its reusability and better finishing when compared with wodden shuttering, which cannot be used for long period. It take less time for shuttering with steel rather compared to wodden. but the main criteria what we should see is where the shuttering is to be used and on what type of structure depending on the needs


By Miftahulla Uzair, Quantity Surveyor, Dutco Balfour Beatty L.L.C  | 07 13 2009 16:39:15 +0000
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I support Mr. Shivendra Kumar Jha. He is correct. None of the two can be writtenof as worse. The Steel Shuttering is very useful in Infrastructure projects and projects where there is no dimensional variation and repeatation is massive. Whereas, plastic coated plywood shutters are better, where there is massive dimensional variation and also where you need very good finish. Hence, both are good at its own place.


By Satish Salpekar, Vice President (West), Association of Consulting Civil Engineers (India)  | 07 11 2009 10:33:19 +0000
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I support Mr. Pragya. Steel shuttering is more durable than wooden shuttering. Quality of concrete is also good. Though, initial investment is more but same is recovered from the scrap when the plates are damaged.


By Gourav Dogra, Asst. Manager/Manager (Technical), Sawanthi Group Of Industries  | 07 03 2009 07:27:50 +0000
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Steel Shuttering if the loads during concreting are high and frequent deshuttering is involved like in precast works.


By Vivek Singh, Project Manager, L&T  | 06 24 2009 05:44:11 +0000
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Mr Dilip and Mr Khalil, Thanks for supporting my statement. I believe steel shutters are better option than wooden shutters. But the only thing I like about wooden shutters is they are light and easy to work with and gives a nice finishing. But since it is not long lasting, I believe it is not as good option as steel shutters


By Pragya Kothari, Construction-Heavy, DLF  | 06 23 2009 13:45:30 +0000
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Well These shells were Hyperbolic paraboloid shells. No plates were reuired to be bent and regular size plates 2feet x4feet were used. Cut peices were used at corners. What you mentioning may be a dome or semicircular curvature.


By Er. Harnam Singh, Project Manager, CPWD  | 06 21 2009 12:35:27 +0000
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I completely agree with Pragya. A few issues arise, say, finish obtained by wooden shuttering is good, agreed, but then we have numerous other finishing coatings coming over concrete like, plastering, pop, paint etc. so we always can take the liberty. Another issue is that it needs to be stored, transported and higher initial costs, but then a company which is having regular work or a good order book can sort out these problems very easily.


By Khalil Qureshi, Civil Engineer-Other, IGBC AP, Free Lancer  | 06 21 2009 10:36:58 +0000
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If you think from the contractors perspective where repetitive use of shuttering is possible, steel shuttering is the best option. High capital is required but is the best option in terms of long term use.

Wooden shuttering was the best option during earlier days when we had plenty of wood available at low cost.. but now this is not a viable solution for long term..


By Shaju George, Facilities/Construction Manager, IBS Software Services (P) Ltd  | 06 21 2009 10:09:53 +0000
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I support Pragya's views that steel shuttering is expensive on beginning but its long lasting.


By Dilip Singh Rathore, Construction-General Building, Deep Associates  | 06 21 2009 08:40:27 +0000
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I support the views of  Pragya Kothari.

The finsh we get from the Marine Plywood centring is fine and most of the times even if we leave the surface as it is even without surface treatment is also serves the purpose. But when we use steel centring  it needs surface treatment for good appearance.

In case we are using the steel centring for Parbolic, curved slabs, the cost for making centring is high and re usability of centring made for this purporse is remote. 

The wooden centring made of Planks & cut logs cut from the trees should be avoided to protect the Trees which protect us. "VRIKSHO RAKSHITHI  RAKSHITHAHA"


By Srinivas S.Mantrala, PMP, Executive Engineer, A.P.S.Police Housing Corporation  | 06 21 2009 03:10:50 +0000
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I dont agree on flexibilty point of view

Steel shuttering can be used in any shape. We have used steel shuttering shell roofs and parabolic shells where curve chnaged continously with rise or fall in height. In some case there may be wastage in steel for cutting irregular shapes but it is not difficult.  


By Er. Harnam Singh, Project Manager, CPWD  | 06 20 2009 12:22:28 +0000
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Steel shuttering is durable long lasting

gives better finsh

but costs more intiallly

Requires more effort for handing being heavy

Wooden shuttering light in weight

Does not last more

costs less

  1. Environment is important than ease of construction

No dought it is easy to handle wooden shuttering but we forget about environment. We talk of green building.

We must remember that forest cover is being depleted by continous use of wooden shutering and that is its biggest disadvanatge. Cost wise also in the long run steel shuttering is economical. If we care for environment we should go steel shuttering and save forests.


By Er. Harnam Singh, Project Manager, CPWD  | 06 20 2009 12:14:53 +0000
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I am supporting Prayga's argument. Well said, no need to add anything else.


By Devi Kaladeen, Audit Manager, Health Sector Development Unit  | 06 19 2009 15:57:08 +0000
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Advantages of Steel shuttering

The applications of Steel shuttering are versatile with all types of sections varying from pipe sections to srtructural framed sections.

They can be used for external scaffolding scafloding for slabs,steel cribs for bridges and for any spans.

Steel scafflding can be used more cycles than wood with minimum maintenance.But the limitatations of wooden scafolding are more.

Disadvantages of wooden shuttering

There is height limit for wooden scaffolding (10')when used in vertical supports.

Wooden shuttering not eco friendly since the green cover of earth is distroyed for the sake of wood .


By Mallaya Pandravada, GM-Project , GSSInfraTech Pvt Ltd  | 06 19 2009 09:49:37 +0000
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it depends on nature of use, number of repetitions , concreting methods, level of mechanisation, handling method etc. no body can say that either steel or plywood shuttering is better than others in all above cases.


By SHIVENDRA KUMAR JHA, ASSOCIATE DIRECTOR, MEINHARDT SINGAPORE PTE LIMITED  | 06 19 2009 08:24:17 +0000
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It depends on various factors..one of it being the ''nature of project''. I support wooden shuttering for buildings while steel shuttering for INFRA projects. The reason being building have various architechtural parameters which are difficult from formwork point of view and are lesser heavy structures as compared to bridges. The plywood formwork gives good surface finish as compared to steel and easy for handling point and shutter making unlike steel formwork. Also the steel formwork has heavy connections like bolts/wedges etc which is time consuming. Ofcources the point of ''number of repetetions'' goes to steel formwork. Sarang Acharya, Formwork Incharge - Vascon Engineers Ltd.
By Sarang Acharya, Formwork Incharge, Vascon Engineers Ltd.  | 02 29 2012 08:06:26 +0000
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I am also agreed with Mr. Basab Ghosh.Wooden shuttering has multiple usage options than Steel shutterings.


By HImanshu Deotale, Quantity Surveyor, IRB Infrastructures Developers Ltd.  | 09 05 2009 06:30:47 +0000
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Wooden shutering is a good option ,specially for residential buildings apart from real state or multi storied one.they can be easily shaped to required sites and safe as casualty are minimize if any failure happened  to occure


By SB DIKSHIT, STATE QUALITY MONITOR, U.P.R.R.D.A  | 07 11 2009 09:25:50 +0000
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i accepeted 100% Mr.Ghosh,s


By Mohan Kumar, Asst.Engineer, Simplex Infrastructures Ltd ,India  | 06 30 2009 18:26:08 +0000
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wooden shuttering is best for construction, because  steel shuttering if used deshuttering is tuf compare to wooden woden shuttering...workability is more in wooden shuttering... we can get good finishing...


By Mohan Kumar, Asst.Engineer, Simplex Infrastructures Ltd ,India  | 06 30 2009 18:24:54 +0000
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I support Mr. Ghosh while giving due respect to Mr. Pragya. Only thing is for each and every project we have to consider in terms of size of the project and think about economy and decide


By Preetha , Architect Manager, Southern Techno Ventures  | 06 29 2009 06:52:15 +0000
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It's quite correct that the finishing with marine ply shuttering would be excellent ancd moreover handling and errection process using wood will not be that much hard when compared to the steel,the steel shuttering however lasts longer and would be a better option when load of the concrete is more.


By jps kumar, Project Manager, ECI ECC Ltd.  | 06 28 2009 05:07:04 +0000
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Wooden Shuttering if finishing is important...or very important.


By Vivek Singh, Project Manager, L&T  | 06 24 2009 05:41:08 +0000
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Considering the practicality of usage at site, steel shuttering are more component depended that wooden shutters...

i.e. wooden shutter can be managed and errected in place even in the absence of certain components through alternate nailing procedures.. but thats not the case in steel shuttering..

This problem is more pronounced when rotating the shuttering across sites.. that is once a project is complete and material gets released to other site then these steel components have to be organized and forwarded to other sites in multiples of the Basic Components required per Suqare meter of Shuttering..

If this is not followed, and they are forwarded in disproportionate amounts then then Hire Charges of Idle Steel Shuttering shall speak volumes and reflect more on your cost (due to its idleness) than the depreciation cost of the wooden shutters at site..


By M NITIN SHENOY, PMP, IPMA-D, CEng MICE, Manager  | 06 23 2009 14:09:47 +0000
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Mr. Harnam singh, I am curious to know whether you bent the plates to the shell curvature. If yes, that must have cost a lot of money in fabrication and the re-usability is lost unless there are a large number of shells of the same profile. If not, then the width of the shuttering must have been made narrower to approximate the profile of the shell. L&T faced a similar dillema when they did the B'hai Temple shells!


By Basab Ghosh, General Manager (Operations), Saipem India Project Ltd.  | 06 21 2009 04:44:13 +0000
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You are talking of scaffolding as opposed to shuttering plates, so your argument is fallacious.


By Basab Ghosh, General Manager (Operations), Saipem India Project Ltd.  | 06 21 2009 04:39:17 +0000
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  1. I am very much agree with Mr. Gosh, one more thing I want to add in this comment that , our planet is made of three things , JAL(water), AGNEE(fire) & VAYU(air), during construction things has to expand by nature or climate and wooden shuttering can easily flexible not steel shuttering. Example if you will not give the freedom to your child to develop and impose the restrictions (iron shuttering) so how can face the nature climates time to time so impose the restrictions with flexible restrictions.       

By Bhanu Pratap Singh, Team Head, Institutional-Sales, Hyderabad Industries Ltd.  | 06 20 2009 09:35:52 +0000
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Yess,I aqgree with Mr Ghosh.

But One has to make a choice on each project considering size of the project,number of repetitions and environmental considerations.Where requirement is very high, height is more,no of repetitions are large---one can go for steel shuttering.Project mqanager must work out the economy for each project before making a choice.


By VINOD KUMAR, Project Lead reliace retail ltd  | 06 19 2009 11:14:47 +0000
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I totally agree with Mr.Basab Ghosh's statement because i have experienced marine plywood shutterying both in India and Middle east.The contractors can use for n number of repetitive times till it is durable.Wooden shuttering is less expensive compare to steel shuttering thereby reducing the cost.


By syed jaffer ali, Project Manager, Aulia constructions  | 06 19 2009 10:24:48 +0000
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I agree with Mr. Ghosh........100%


By Yogendra Singh Chauhan, Civil Engineer-Highway Roadway, AECOM  | 06 19 2009 07:45:14 +0000
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