Jagadeesan Sunkara Muniramudu's Profile
Jagadeesan Sunkara Muniramudu's Experience
| Current : |
Project Engineer, Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd.Hyderabad. |
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| Oil & Gas | ||
| Previous : |
Maintenance Systems LLC |
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Worked from 2011 to 2012 | ||
Brief summary :
Total 8+ Years Experience. June 2011 to Till Date Global Chemicals and Maintenance Systems LLC, Muscat, Sultanate of Oman. Project Engineer - Construction of Containerized RO Desalination Plant (1000M3/Day) and Operation and Maintenance Services for Five Years at Bukha, Musandam. An excellent grade Operations and Maintenance Services, Civil, Electro-Mechanical and RO Plant Construction and Project Management Company Certified under ISO 9001-2000 Engaged in Building Construction, Installation and Commissioning of Power and Water Transmission and Distribution System, Sewage System and Infrastructure Developments etc. Al Barami Group of Companies ( HYPERLINK http://www.albaramigroup.com www.albaramigroup.com ). CLIENT: Public Authority for Electricity and Water Directorate General of project. Consultant: Universal Consulting Engineering LLC. Contractor: Global Chemicals and Maintenance Systems LLC. Responsibilities: Bukha RO Desalination Plant (1000M3/Day). RO Desalination Plant consist of Filtration Plant, Pretreatment Process System, Fine Filters Cartridge Filters , Reverse Osmosis System (High Pressure Pumps,Pressure Exchangers and RO Process Membrane), Cleaning and Flushing System, Post Treatments, Pumps, Pipe works, Beach Well Pumps complete installation and Operation and Maintenance Services for Five Years at Bukha, Musandam. 8km DI Pipe Line, Yard Piping, GSR Etc. 1, DI Pipe Line Preparation of the Profile, Execution like Survey of Routes, Levels given for Trenching, Bedding, Laying, Surrounding, Concrete Encasement for Wadi (Major and Minor) and Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape and Final Backfilling etc. June 2011 to Nov2011 Global Chemicals and Maintenance Systems LLC, Muscat, Sultanate of Oman. Project Manager - Operations and Maintenance Services to Al Dakhiliyah Transmission System. (From Al Khoudh to Nizwa,Bahla). Al Dakhiliyah Water Project consists of 7 Pump Stations, 11 ESR, 26 TFS, 2 Break Tank and small storage station of Izki ESR and MOD, Al Rahbah GRP Tank etc. Scope of Operations and Maintenance Works: DI Pipe Line 350 Km (Dia.150 to 1100mm). MS Pipe Line 85 Km (Dia.800 to 1100mm). CLIENT: Public Authority for Electricity and Water, Sultanate of Oman (PAEW). Contractor: Global Chemicals and Maintenance Systems LLC, Sultanate of Oman. Responsibilities: O and M Systems, 1, Pipe line, Valves, Pump commissioning and maintain at running condition. Ensure that all proper working conditions make the reports etc. 2, Maintenance of Pumps, Valves and Pipe Line along with Monitoring the Performance from Programming Logic Control Unit with help of SCADA maintains the entire site. Additional Responsibilities, Development of Preventative Planned Maintenance Scheme at all pipe line, valves and pumps to ensure maximum all working conditions and minimize down time. Analyzing and fixing the issues reported by the PAEW team. Preparation of Daily, Weekly and Monthly Report to client and Management. Co-ordination and Preparation of the maintenance scheduled project. Preparation, Development and Review of Project Plan. | ||
| Previous : |
Project Engineer, Pvt. Ltd |
|
| INDIA. | ||
Worked from 2009 to 2012 | ||
Brief summary :
Total 8 Years Experience. Oct 2009 to Till Date Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd, INDIA. Project Engineer - Planning, Execution and Maintenance of TBM. AMR SLBC Tunnel Scheme Assigned to Robbins Company to coordinate with the main contractor JAIPRAKASH ASSOCIATES, for TBM assembly, commissioning and the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda -Srisailam in Andhra Pradesh India. A tunnel boring machine (TBM) is a machine used to excavate tunnels with a circular cross section through a variety of soil and rock strata. We can bore through hard rock, sand, and almost anything in between. Tunnel diameters can range from a meter (done with micro-TBMs) to 19 meters. Tunnels of less than a meter or so in diameter are typically done by horizontal directional drilling rather than TBMs. A tunnel boring machine (TBM) typically consists of one or two shields (large metal cylinders) and trailing support mechanisms. At the front end of the shield is a rotating cutting wheel. Behind the cutting wheel is a chamber where, depending on the type of the TBM, the excavated soil is either mixed with slurry (so-called slurry TBM) or left as is. The choice of TBM type depends on the soil conditions. Systems for removal of the soil (or the soil mixed with slurry) are also present. CLIENT: AMR SLBC Tunnel Scheme, Andhra Pradesh, India. Contractor: Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd, India. www.robbinstbm.com. Contractor: JAIPRAKASH ASSOCIATES, India.(Project Execution). Execution of TBM Line Works, 1, TBM assembly, commissioning and the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda -Srisailam in Andhra Pradesh India. 2, Maintenance of Tunnel Boring Machine, Monitoring the Performance of the machine and Programming Logic Control of the Machine. Scope: 43 km. Additional Responsibilities, Development of Preventative Planned Maintenance Scheme and Oil sample analysis to ensure maximum TBM availability and minimize down time. Analyzing and fixing the issues reported by the Quality team. Preparation of Daily, Weekly and Monthly Report to client and Management. Co-ordination and Preparation of the project. Preparation, Development and Review of Project Quality Plan. | ||
| Previous : |
Project Engineer, Pvt. Ltd |
|
| INDIA. | ||
Worked from 2009 to 2011 | ||
Brief summary :
Monitoring the performance of the pump and involved in Programming logic control of the SCADA working at Site. Oct 2009 to June 2011 Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd, INDIA. Project Engineer - Planning, Execution and Maintenance of TBM. AMR SLBC Tunnel Scheme Assigned to Robbins Company to coordinate with the main contractor JAIPRAKASH ASSOCIATES, for TBM assembly, commissioning and the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda -Srisailam in Andhra Pradesh India. A tunnel boring machine (TBM) is a machine used to excavate tunnels with a circular cross section through a variety of soil and rock strata. We can bore through hard rock, sand, and almost anything in between. Tunnel diameters can range from a meter (done with micro-TBMs) to 19 meters. Tunnels of less than a meter or so in diameter are typically done by horizontal directional drilling rather than TBMs. A tunnel boring machine (TBM) typically consists of one or two shields (large metal cylinders) and trailing support mechanisms. At the front end of the shield is a rotating cutting wheel. Behind the cutting wheel is a chamber where, depending on the type of the TBM, the excavated soil is either mixed with slurry (so-called slurry TBM) or left as is. The choice of TBM type depends on the soil conditions. Systems for removal of the soil (or the soil mixed with slurry) are also present. CLIENT: AMR SLBC Tunnel Scheme, Andhra Pradesh, India. Contractor: Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd, India. HYPERLINK http://www.robbinstbm.com www.robbinstbm.com . Contractor: JAIPRAKASH ASSOCIATES, India.(Project Execution). Execution of TBM Line Works, 1, TBM assembly, commissioning and the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda -Srisailam in Andhra Pradesh India. 2, Maintenance of Tunnel Boring Machine, Monitoring the Performance of the machine and Programming Logic Control of the Machine. Scope: 43 km. Additional Responsibilities, Development of Preventative Planned Maintenance Scheme and Oil sample analysis to ensure maximum TBM availability and minimize down time. Analyzing and fixing the issues reported by the Quality team. Preparation of Daily, Weekly and Monthly Report to client and Management. Co-ordination and Preparation of the project. Preparation, Development and Review of Project Quality Plan. | ||
| Previous : |
Project Engineer, Pvt. Ltd |
|
| INDIA. | ||
Worked from 2009 to 2011 | ||
Brief summary :
Total 7+ Years Experience. Oct 2009 to Till Date Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd, INDIA. Project Engineer - Planning, Execution and Maintenance of TBM. AMR SLBC Tunnel Scheme Assigned to Robbins Company to coordinate with the main contractor JAIPRAKASH ASSOCIATES, for TBM assembly, commissioning and the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda -Srisailam in Andhra Pradesh India. A tunnel boring machine (TBM) is a machine used to excavate tunnels with a circular cross section through a variety of soil and rock strata. We can bore through hard rock, sand, and almost anything in between. Tunnel diameters can range from a meter (done with micro-TBMs) to 19 meters. Tunnels of less than a meter or so in diameter are typically done by horizontal directional drilling rather than TBMs. A tunnel boring machine (TBM) typically consists of one or two shields (large metal cylinders) and trailing support mechanisms. At the front end of the shield is a rotating cutting wheel. Behind the cutting wheel is a chamber where, depending on the type of the TBM, the excavated soil is either mixed with slurry (so-called slurry TBM) or left as is. The choice of TBM type depends on the soil conditions. Systems for removal of the soil (or the soil mixed with slurry) are also present. CLIENT: AMR SLBC Tunnel Scheme, Andhra Pradesh, India. Consultant: Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd, India. www.robbinstbm.com. Contractor: JAIPRAKASH ASSOCIATES, India.(Project Execution). Execution of TBM Line Works, 1, TBM assembly, commissioning and the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda -Srisailam in Andhra Pradesh India. 2, Maintenance of Tunnel Boring Machine, Monitoring the Performance of the machine and Programming Logic Control of the Machine. Scope: 43 km. Additional Responsibilities, Development of Preventative Planned Maintenance Scheme and Oil sample analysis to ensure maximum TBM availability and minimize down time. Analyzing and fixing the issues reported by the Quality team. Preparation of Daily, Weekly and Monthly Report to client and Management. Co-ordination and Preparation of the project. Preparation, Development and Review of Project Quality Plan. | ||
| Previous : |
Project Engineer, Pvt. Ltd |
|
| INDIA. | ||
Worked from 2009 to 2011 | ||
Brief summary :
Total 8 Years Experience. Oct 2009 to Till Date Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd, INDIA. Project Engineer - Planning, Execution and Maintenance of TBM. AMR SLBC Tunnel Scheme Assigned to Robbins Company to coordinate with the main contractor JAIPRAKASH ASSOCIATES, for TBM assembly, commissioning and the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda -Srisailam in Andhra Pradesh India. A tunnel boring machine (TBM) is a machine used to excavate tunnels with a circular cross section through a variety of soil and rock strata. We can bore through hard rock, sand, and almost anything in between. Tunnel diameters can range from a meter (done with micro-TBMs) to 19 meters. Tunnels of less than a meter or so in diameter are typically done by horizontal directional drilling rather than TBMs. A tunnel boring machine (TBM) typically consists of one or two shields (large metal cylinders) and trailing support mechanisms. At the front end of the shield is a rotating cutting wheel. Behind the cutting wheel is a chamber where, depending on the type of the TBM, the excavated soil is either mixed with slurry (so-called slurry TBM) or left as is. The choice of TBM type depends on the soil conditions. Systems for removal of the soil (or the soil mixed with slurry) are also present. CLIENT: AMR SLBC Tunnel Scheme, Andhra Pradesh, India. Contractor: Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd, India. www.robbinstbm.com. Contractor: JAIPRAKASH ASSOCIATES, India.(Project Execution). Execution of TBM Line Works, 1, TBM assembly, commissioning and the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda -Srisailam in Andhra Pradesh India. 2, Maintenance of Tunnel Boring Machine, Monitoring the Performance of the machine and Programming Logic Control of the Machine. Scope: 43 km. Additional Responsibilities, Development of Preventative Planned Maintenance Scheme and Oil sample analysis to ensure maximum TBM availability and minimize down time. Analyzing and fixing the issues reported by the Quality team. Preparation of Daily, Weekly and Monthly Report to client and Management. Co-ordination and Preparation of the project. Preparation, Development and Review of Project Quality Plan. | ||
| Previous : |
Contracting Co.LLC |
|
Worked from 2008 to 2009 | ||
Brief summary :
Monitoring the performance of the machine and involved in Programming logic control of the machine. April 2008 to June 2009 Hasan Juma Backer Trading and Contracting Co.LLC, Muscat, Sultanate of Oman. Site Engineer - Planning and Execution of Ar Rustaq Water Supply Projects (Pipe Line). OR.54 Million Project works going on. An excellent grade Civil, Electro-Mechanical Construction and Project Management Company Certified under ISO 9001-2000 Engaged in Building Construction, Installation and Commissioning of Power and Water Transmission and Distribution System, Sewage System and Infrastructure Developments. Rustaq Water Supply Project Scheme at Rustaq consists of 21 Sites of Distribution Facility Compounds like Elevated Water Tank, Pumping Station, Chlorination Bldg., Ground Service Reservoir, Administrative Bldg., Generator Bldg., Sub Station, Workshop, Yard Piping, Tanker Filling Station, Stores and DI and MS Transmission Pipe Line which is in progress under NJS Consultant. CLIENT: Public Authority for Electricity and Water, Sultanate of Oman (PAEW). Consultant: NJS Consultant / Al Abraj. Execution of Pipe Line Works, 1, DI Pipe Line Preparation of the Profile, Execution like Survey of Routes, Levels given for Trenching, Bedding, Laying, Surrounding, Concrete Encasement for Wadi (Major and Minor) and Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape and Final Backfilling etc. 2, MS Pipe Line Preparation of the Profile, Execution Like Survey of Routes, Levels given for Trenching, Bedding, Stringing, Welding, Radiographic Test, External and Internal Coating, Holiday Test, Laying, Tie - in Joint Welding, External and Internal Coating, Surrounding, Concrete Encasement for Wadi (Major and Minor) and Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape and Final Backfilling etc. 3, Chamber Works as per the Design making and installation of Valve Chamber, Flow meter Chamber and Washout Chamber Etc. Scope: DI Pipe Line 200 Km (Dia.150 to 800mm). MS Pipe Line 100 Km (Dia.500 to 800mm). Additional Responsibilities, Acted as a Project Engineer at the site. Responsible for getting contract drawings approved by consultant Resident Engineer and provide it to site for execution. Responsible for getting materials approved and maintaining record of all engineering works and drawings, for whole Project. Responsible for maintaining proper record of Pipe line Works. Responsible for looking after the site Execution work, Making shop drawings and Getting it Approved for construction by Consultant Engineers. Making Bar Bending schedules For Whole Project Structures. Chalking out weekly and monthly projections of projects progress as per planned time period. Material Reconciliation and Quantity surveying. Looking after technical issues. Maintaining a peaceful relationship between Manpower and Management. Control and direction of a multi-disciplinary, multinational work force. Cooperate with the consultants and clients for submission of shop drawings. Detailing of Routine Works, Raise the RFIs each Stage works and given to consultant for checking and completion of works. Approved RFIs handover to Quantity Surveyor Department. Billing of the Materials, Fitting, Pipes and Execution works etc. Familiar with P and IDs, PEFS and Different Standards. Fit up and weld visual inspection and approvals during work after welding. Checking Repair welding. Mitring of specials, internal and external coating in workshop as per specifications and approvals. Supervising Post welding Sand blasting, Internal and External Painting work for joints. Responsible for project documentation like Welding control sheets, welding logs, and records of welding inspection till end of contract. Liaison with subcontractors, consultants, Inspection agencies for quality related activities. Post lowering using trenching and excavations techniques. Hydrostatic pressure testing of pipelines. Fibre optic and power cable ducting and installation, SCADA and instrumentation controls. Supervision for temporary and permanent Cathodic protection of buried pipes. Material inspection for fittings and Specials, Flanges, Nut bolts and Structural Supports fabrication. Fitting Materials reconciliation for the whole project: Ordered, Received Qty is as per BOQ or Not Verifying, required Qtys list given to Purchasing Dept. If required any Urgent Materials put MR get it material. If not get that materials locally purchase and complete the works. Detailing and Execution of Yard Piping, It should be restrained pipe line works for all DFC Sites. Fabrication of flange pipes according real site requirements and installation. Detailing of mechanical equipments and accessories. Pump house piping and fittings. Design of exhaust system, Air intake system and Fuel system for generator. Pump header support and pipe support design. Over head crane support system design and detailing. Ensure that equipment /materials received are in accordance with the quantity and quality. Anticipating the material requirement and arranging for the same there by ensuring timely execution of the project. Provide technical inputs for methodologies of construction and co-ordination with site management activities mainly MS pipeline, structural steel and mechanical equipment installations. Preparation of as built drawing and shop drawings. Contract Management, Preparation of method statement for mechanical installations. Preparation and approval of Quality Job Procedures, Quality Assurance Plan (QAP), Inspection and Test Plan (ITP), Welding Procedure Specification (WPS), Procedure Qualification Records (PQR). Conducting Welders Qualification Tests (WQT). Inspection of Fit -up, Welding. Preheating of Alloy Steel Piping and Post Weld Heat Treatment of the joints. Conducting Liquid Penetrate Test (LPT), Radiography Test (RT) on welded joints, Dye Penetrate test, Magnetic Particle Examination, Holiday Testing etc. Interpretation of Radiographs and preparation of all the Inspection Reports. Preparations of MAS and verification of test certificate as part of material approval. Interacting with suppliers and Subcontractors for the technical evaluation of the products and compliance with projects specifications. Responsible for all Material Approvals for pipeline related items like Welding consumables and Equipments, Internal and External Coating, Cathodic Protection. Material inspection for fittings and Specials, Flanges, Nut bolts and Structural Supports fabrication. Project Planning, Conceptualize the detailed project reports, project execution plans and monitoring the progress. Managing the quantity off take BOQ and tender drawings issued for construction. Monitor /Discuss project status; review during the course of periodic project review meetings. Testing commissioning, planning, scheduling, expediting, issuing and control materials to the ongoing projects related to projects/ shutdown works in different system. | ||
| Previous : |
Contracting Co.LLC |
|
Worked from 2008 to 2009 | ||
Brief summary :
Monitoring the performance of the machine and involved in Programming logic control of the machine. April 2008 to June 2009 Hasan Juma Backer Trading and Contracting Co.LLC, Muscat, Sultanate of Oman. Project Engineer - Planning and Execution of Ar Rustaq Water Supply Projects (Pipe Line). OR.54 Million Project works going on. An excellent grade Civil, Electro-Mechanical Construction and Project Management Company Certified under ISO 9001-2000 Engaged in Building Construction, Installation and Commissioning of Power and Water Transmission and Distribution System, Sewage System and Infrastructure Developments. Rustaq Water Supply Project Scheme at Rustaq consists of 21 Sites of Distribution Facility Compounds like Elevated Water Tank, Pumping Station, Chlorination Bldg., Ground Service Reservoir, Administrative Bldg., Generator Bldg., Sub Station, Workshop, Yard Piping, Tanker Filling Station, Stores and DI and MS Transmission Pipe Line which is in progress under NJS Consultant. CLIENT: Public Authority for Electricity and Water, Sultanate of Oman (PAEW). Consultant: NJS Consultant / Al Abraj. Execution of Pipe Line Works, 1, DI Pipe Line Preparation of the Profile, Execution like Survey of Routes, Levels given for Trenching, Bedding, Laying, Surrounding, Concrete Encasement for Wadi (Major and Minor) and Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape and Final Backfilling etc. 2, MS Pipe Line Preparation of the Profile, Execution Like Survey of Routes, Levels given for Trenching, Bedding, Stringing, Welding, Radiographic Test, External and Internal Coating, Holiday Test, Laying, Tie - in Joint Welding, External and Internal Coating, Surrounding, Concrete Encasement for Wadi (Major and Minor) and Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape and Final Backfilling etc. 3, Chamber Works as per the Design making and installation of Valve Chamber, Flow meter Chamber and Washout Chamber Etc. Scope: DI Pipe Line 200 Km (Dia.150 to 800mm). MS Pipe Line 100 Km (Dia.500 to 800mm). Additional Responsibilities, Acted as a Project Engineer at the site. Responsible for getting contract drawings approved by consultant Resident Engineer and provide it to site for execution. Responsible for getting materials approved and maintaining record of all engineering works and drawings, for whole Project. Responsible for maintaining proper record of Pipe line Works. Responsible for looking after the site Execution work, Making shop drawings and Getting it Approved for construction by Consultant Engineers. Making Bar Bending schedules For Whole Project Structures. Chalking out weekly and monthly projections of projects progress as per planned time period. Material Reconciliation and Quantity surveying. Looking after technical issues. Maintaining a peaceful relationship between Manpower and Management. Control and direction of a multi-disciplinary, multinational work force. Cooperate with the consultants and clients for submission of shop drawings. Detailing of Routine Works, Raise the RFIs each Stage works and given to consultant for checking and completion of works. Approved RFIs handover to Quantity Surveyor Department. Billing of the Materials, Fitting, Pipes and Execution works etc. Familiar with P and IDs, PEFS and Different Standards. Fit up and weld visual inspection and approvals during work after welding. Checking Repair welding. Mitering of specials, internal and external coating in workshop as per specifications and approvals. Supervising Post welding Sand blasting, Internal and External Painting work for joints. Responsible for project documentation like Welding control sheets, welding logs, and records of welding inspection till end of contract. Liaison with subcontractors, consultants, Inspection agencies for quality related activities. Post lowering using trenching and excavations techniques. Hydrostatic pressure testing of pipelines. Fiber optic and power cable ducting and installation, SCADA and instrumentation controls. Supervision for temporary and permanent Cathodic protection of buried pipes. Material inspection for fittings and Specials, Flanges, Nut bolts and Structural Supports fabrication. Fitting Materials reconciliation for the whole project: Ordered, Received Qty is as per BOQ or Not Verifying, required Qtys list given to Purchasing Dept. If required any Urgent Materials put MR get it material. If not get that materials locally purchase and complete the works. Detailing and Execution of Yard Piping, It should be restrained pipe line works for all DFC Sites. Fabrication of flange pipes according real site requirements and installation. Detailing of mechanical equipments and accessories. Pump house piping and fittings. Design of exhaust system, Air intake system and Fuel system for generator. Pump header support and pipe support design. Over head crane support system design and detailing. Ensure that equipment /materials received are in accordance with the quantity and quality. Anticipating the material requirement and arranging for the same there by ensuring timely execution of the project. Provide technical inputs for methodologies of construction and co-ordination with site management activities mainly MS pipeline, structural steel and mechanical equipment installations. Preparation of as built drawing and shop drawings. Contract Management, Preparation of method statement for mechanical installations. Preparation and approval of Quality Job Procedures, Quality Assurance Plan (QAP), Inspection and Test Plan (ITP), Welding Procedure Specification (WPS), Procedure Qualification Records (PQR). Conducting Welders Qualification Tests (WQT). Inspection of Fit -up, Welding. Preheating of Alloy Steel Piping and Post Weld Heat Treatment of the joints. Conducting Liquid Penetrant Test (LPT), Radiography Test (RT) on welded joints, Dye Penetrant test, Magnetic Particle Examination, Holiday Testing etc. Interpretation of Radiographs and preparation of all the Inspection Reports. Preparations of MAS and verification of test certificate as part of material approval. Interacting with suppliers and Subcontractors for the technical evaluation of the products and compliance with projects specifications. Responsible for all Material Approvals for pipeline related items like Welding consumables and Equipments, Internal and External Coating, Cathodic Protection. Material inspection for fittings and Specials, Flanges, Nut bolts and Structural Supports fabrication. Project Planning, Conceptualize the detailed project reports, project execution plans and monitoring the progress. Managing the quantity off take BOQ and tender drawings issued for construction. Monitor /Discuss project status; review during the course of periodic project review meetings. Testing commissioning, planning, scheduling, expediting, issuing and control materials to the ongoing projects related to projects/ shutdown works in different system. | ||
| Previous : |
Contracting Co.LLC |
|
Worked from 2008 to 2009 | ||
Brief summary :
Monitoring the performance of the machine and involved in Programming logic control of the machine. April 2008 to June 2009 Hasan Juma Backer Trading and Contracting Co.LLC, Muscat, Sultanate of Oman. Project Engineer - Planning and Execution of Ar Rustaq Water Supply Projects (Pipe Line). OR.54 Million Project works going on. An excellent grade Civil, Electro-Mechanical Construction and Project Management Company Certified under ISO 9001-2000 Engaged in Building Construction, Installation and Commissioning of Power and Water Transmission and Distribution System, Sewage System and Infrastructure Developments. Rustaq Water Supply Project Scheme at Rustaq consists of 21 Sites of Distribution Facility Compounds like Elevated Water Tank, Pumping Station, Chlorination Bldg., Ground Service Reservoir, Administrative Bldg., Generator Bldg., Sub Station, Workshop, Yard Piping, Tanker Filling Station, Stores and DI and MS Transmission Pipe Line which is in progress under NJS Consultant. CLIENT: Public Authority for Electricity and Water, Sultanate of Oman (PAEW). Consultant: NJS Consultant / Al Abraj. Execution of Pipe Line Works, 1, DI Pipe Line Preparation of the Profile, Execution like Survey of Routes, Levels given for Trenching, Bedding, Laying, Surrounding, Concrete Encasement for Wadi (Major and Minor) and Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape and Final Backfilling etc. 2, MS Pipe Line Preparation of the Profile, Execution Like Survey of Routes, Levels given for Trenching, Bedding, Stringing, Welding, Radiographic Test, External and Internal Coating, Holiday Test, Laying, Tie - in Joint Welding, External and Internal Coating, Surrounding, Concrete Encasement for Wadi (Major and Minor) and Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape and Final Backfilling etc. 3, Chamber Works as per the Design making and installation of Valve Chamber, Flow meter Chamber and Washout Chamber Etc. Scope: DI Pipe Line 200 Km (Dia.150 to 800mm). MS Pipe Line 100 Km (Dia.500 to 800mm). Additional Responsibilities, Acted as a Project Engineer at the site. Responsible for getting contract drawings approved by consultant Resident Engineer and provide it to site for execution. Responsible for getting materials approved and maintaining record of all engineering works and drawings, for whole Project. Responsible for maintaining proper record of Pipe line Works. Responsible for looking after the site Execution work, Making shop drawings and Getting it Approved for construction by Consultant Engineers. Making Bar Bending schedules For Whole Project Structures. Chalking out weekly and monthly projections of projects progress as per planned time period. Material Reconciliation and Quantity surveying. Looking after technical issues. Maintaining a peaceful relationship between Manpower and Management. Control and direction of a multi-disciplinary, multinational work force. Cooperate with the consultants and clients for submission of shop drawings. Detailing of Routine Works, Raise the RFIs each Stage works and given to consultant for checking and completion of works. Approved RFIs handover to Quantity Surveyor Department. Billing of the Materials, Fitting, Pipes and Execution works etc. Familiar with P and IDs, PEFS and Different Standards. Fit up and weld visual inspection and approvals during work after welding. Checking Repair welding. Mitring of specials, internal and external coating in workshop as per specifications and approvals. Supervising Post welding Sand blasting, Internal and External Painting work for joints. Responsible for project documentation like Welding control sheets, welding logs, and records of welding inspection till end of contract. Liaison with subcontractors, consultants, Inspection agencies for quality related activities. Post lowering using trenching and excavations techniques. Hydrostatic pressure testing of pipelines. Fibre optic and power cable ducting and installation, SCADA and instrumentation controls. Supervision for temporary and permanent Cathodic protection of buried pipes. Material inspection for fittings and Specials, Flanges, Nut bolts and Structural Supports fabrication. Fitting Materials reconciliation for the whole project: Ordered, Received Qty is as per BOQ or Not Verifying, required Qtys list given to Purchasing Dept. If required any Urgent Materials put MR get it material. If not get that materials locally purchase and complete the works. Detailing and Execution of Yard Piping, It should be restrained pipe line works for all DFC Sites. Fabrication of flange pipes according real site requirements and installation. Detailing of mechanical equipments and accessories. Pump house piping and fittings. Design of exhaust system, Air intake system and Fuel system for generator. Pump header support and pipe support design. Over head crane support system design and detailing. Ensure that equipment /materials received are in accordance with the quantity and quality. Anticipating the material requirement and arranging for the same there by ensuring timely execution of the project. Provide technical inputs for methodologies of construction and co-ordination with site management activities mainly MS pipeline, structural steel and mechanical equipment installations. Preparation of as built drawing and shop drawings. Contract Management, Preparation of method statement for mechanical installations. Preparation and approval of Quality Job Procedures, Quality Assurance Plan (QAP), Inspection and Test Plan (ITP), Welding Procedure Specification (WPS), Procedure Qualification Records (PQR). Conducting Welders Qualification Tests (WQT). Inspection of Fit -up, Welding. Preheating of Alloy Steel Piping and Post Weld Heat Treatment of the joints. Conducting Liquid Penetrate Test (LPT), Radiography Test (RT) on welded joints, Dye Penetrate test, Magnetic Particle Examination, Holiday Testing etc. Interpretation of Radiographs and preparation of all the Inspection Reports. Preparations of MAS and verification of test certificate as part of material approval. Interacting with suppliers and Subcontractors for the technical evaluation of the products and compliance with projects specifications. Responsible for all Material Approvals for pipeline related items like Welding consumables and Equipments, Internal and External Coating, Cathodic Protection. Material inspection for fittings and Specials, Flanges, Nut bolts and Structural Supports fabrication. Project Planning, Conceptualize the detailed project reports, project execution plans and monitoring the progress. Managing the quantity off take BOQ and tender drawings issued for construction. Monitor /Discuss project status; review during the course of periodic project review meetings. Testing commissioning, planning, scheduling, expediting, issuing and control materials to the ongoing projects related to projects/ shutdown works in different system. | ||
| Previous : |
Contracting Co.LLC |
|
Worked from 2008 to 2009 | ||
Brief summary :
Monitoring the performance of the machine and involved in Programming logic control of the machine. April 2008 to June 2009 Hasan Juma Backer Trading and Contracting Co.LLC, Muscat, Sultanate of Oman. Project Engineer - Planning and Execution of Ar Rustaq Water Supply Projects (Pipe Line). OR.54 Million Project works going on. An excellent grade Civil, Electro-Mechanical Construction and Project Management Company Certified under ISO 9001-2000 Engaged in Building Construction, Installation and Commissioning of Power and Water Transmission and Distribution System, Sewage System and Infrastructure Developments. Rustaq Water Supply Project Scheme at Rustaq consists of 21 Sites of Distribution Facility Compounds like Elevated Water Tank, Pumping Station, Chlorination Bldg., Ground Service Reservoir, Administrative Bldg., Generator Bldg., Sub Station, Workshop, Yard Piping, Tanker Filling Station, Stores and DI and MS Transmission Pipe Line which is in progress under NJS Consultant. CLIENT: Public Authority for Electricity and Water, Sultanate of Oman (PAEW). Consultant: NJS Consultant / Al Abraj. Execution of Pipe Line Works, 1, DI Pipe Line Preparation of the Profile, Execution like Survey of Routes, Levels given for Trenching, Bedding, Laying, Surrounding, Concrete Encasement for Wadi (Major and Minor) and Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape and Final Backfilling etc. 2, MS Pipe Line Preparation of the Profile, Execution Like Survey of Routes, Levels given for Trenching, Bedding, Stringing, Welding, Radiographic Test, External and Internal Coating, Holiday Test, Laying, Tie - in Joint Welding, External and Internal Coating, Surrounding, Concrete Encasement for Wadi (Major and Minor) and Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape and Final Backfilling etc. 3, Chamber Works as per the Design making and installation of Valve Chamber, Flow meter Chamber and Washout Chamber Etc. Scope: DI Pipe Line 200 Km (Dia.150 to 800mm). MS Pipe Line 100 Km (Dia.500 to 800mm). Additional Responsibilities, Acted as a Project Engineer at the site. Responsible for getting contract drawings approved by consultant Resident Engineer and provide it to site for execution. Responsible for getting materials approved and maintaining record of all engineering works and drawings, for whole Project. Responsible for maintaining proper record of Pipe line Works. Responsible for looking after the site Execution work, Making shop drawings and Getting it Approved for construction by Consultant Engineers. Making Bar Bending schedules For Whole Project Structures. Chalking out weekly and monthly projections of projects progress as per planned time period. Material Reconciliation and Quantity surveying. Looking after technical issues. Maintaining a peaceful relationship between Manpower and Management. Control and direction of a multi-disciplinary, multinational work force. Cooperate with the consultants and clients for submission of shop drawings. Detailing of Routine Works, Raise the RFIs each Stage works and given to consultant for checking and completion of works. Approved RFIs handover to Quantity Surveyor Department. Billing of the Materials, Fitting, Pipes and Execution works etc. Familiar with P and IDs, PEFS and Different Standards. Fit up and weld visual inspection and approvals during work after welding. Checking Repair welding. Mitring of specials, internal and external coating in workshop as per specifications and approvals. Supervising Post welding Sand blasting, Internal and External Painting work for joints. Responsible for project documentation like Welding control sheets, welding logs, and records of welding inspection till end of contract. Liaison with subcontractors, consultants, Inspection agencies for quality related activities. Post lowering using trenching and excavations techniques. Hydrostatic pressure testing of pipelines. Fibre optic and power cable ducting and installation, SCADA and instrumentation controls. Supervision for temporary and permanent Cathodic protection of buried pipes. Material inspection for fittings and Specials, Flanges, Nut bolts and Structural Supports fabrication. Fitting Materials reconciliation for the whole project: Ordered, Received Qty is as per BOQ or Not Verifying, required Qtys list given to Purchasing Dept. If required any Urgent Materials put MR get it material. If not get that materials locally purchase and complete the works. Detailing and Execution of Yard Piping, It should be restrained pipe line works for all DFC Sites. Fabrication of flange pipes according real site requirements and installation. Detailing of mechanical equipments and accessories. Pump house piping and fittings. Design of exhaust system, Air intake system and Fuel system for generator. Pump header support and pipe support design. Over head crane support system design and detailing. Ensure that equipment /materials received are in accordance with the quantity and quality. Anticipating the material requirement and arranging for the same there by ensuring timely execution of the project. Provide technical inputs for methodologies of construction and co-ordination with site management activities mainly MS pipeline, structural steel and mechanical equipment installations. Preparation of as built drawing and shop drawings. Contract Management, Preparation of method statement for mechanical installations. Preparation and approval of Quality Job Procedures, Quality Assurance Plan (QAP), Inspection and Test Plan (ITP), Welding Procedure Specification (WPS), Procedure Qualification Records (PQR). Conducting Welders Qualification Tests (WQT). Inspection of Fit -up, Welding. Preheating of Alloy Steel Piping and Post Weld Heat Treatment of the joints. Conducting Liquid Penetrate Test (LPT), Radiography Test (RT) on welded joints, Dye Penetrate test, Magnetic Particle Examination, Holiday Testing etc. Interpretation of Radiographs and preparation of all the Inspection Reports. Preparations of MAS and verification of test certificate as part of material approval. Interacting with suppliers and Subcontractors for the technical evaluation of the products and compliance with projects specifications. Responsible for all Material Approvals for pipeline related items like Welding consumables and Equipments, Internal and External Coating, Cathodic Protection. Material inspection for fittings and Specials, Flanges, Nut bolts and Structural Supports fabrication. Project Planning, Conceptualize the detailed project reports, project execution plans and monitoring the progress. Managing the quantity off take BOQ and tender drawings issued for construction. Monitor /Discuss project status; review during the course of periodic project review meetings. Testing commissioning, planning, scheduling, expediting, issuing and control materials to the ongoing projects related to projects/ shutdown works in different system. | ||
| Previous : |
. Maruthi Electricals |
|
| Bangalore | ||
Worked from 2006 to 2008 | ||
Brief summary :
Supports and compliance all Safety and Environmental guidelines and Safety Management processes. April 2006 to April 2008 Maruthi Electricals, Bangalore, India. Site Engineer - Erection, testing and commissioning of Works. Turnover - As Per taken over Project Works. Experiences in field: | ||
| Previous : |
Maruthi Electricals - |
|
| Bangalore. | ||
Worked from 2006 to 2008 | ||
Brief summary :
Piping and Electrical Maintenance Works Exp. ( April 2006 to April 2008), Presently working on Maruthi Electricals - Bangalore. (Erection, Testing and Commissioning of Works). Project Co-ordinations Manpower planning, Equipments planning to match project schedules, Monthly, Weekly and Daily Reports. Execution of pipelines activities-stringing, fit-up, welding, Field Joint Coating, Holiday test, Lowering, Tie-ins and re-instatements. and material receipts, fit-ups, welding, radiography, NDT, Erection Alignments, loop clearances, Hydrostatic testing, system clearances and hand over to client. Punch listing of all pipe lines and Witnessing Mechanical testing in Laborites. Proficient in independent judgment on details of execution in selections and adaptations of alternatives for timely completion of job. Vendor Inspection. Preparations of Quality plan, Inspection Test Plan, Procedures and PQR and WPS for piping, pipelines, tanks and steel structurals. Responsible for inspection of all fabricating items including welding and NDT. Welder Qualification witness and certifications, Radiography Interpretations and NDT activities. Preparations of hydro test packages and Marking on P and ID. Material Inward Inspections and project related Inspections. Quantity measurement and material reconciliation. Knowledge of ASME Sections, ANSI, API and DIN codes / Standards. Additional Responsibilities: Site layout and site work, services schematics. Execution of projects in co-ordination with client and with client satisfaction. Collaborates with Facilities Engineering to derive a collective plan for all projects. Manages integration of new technologies to new and existing infrastructure. Planning, estimating and engineering of all projects in hand - includes maintenance of existing and new services. Review plans for implementation. Prepares budget, material detailing and costing for all projects and maintenance works. Inspect contractors work accomplishment and process and corresponding billing. Strictly monitor contractors compliance to project time frames and electrical standards. Inspect and monitor the team and providing best maintenance to the users. | ||
| Previous : |
Tecumseh Products India Pvt. Ltd |
|
| Hyderabad | ||
Worked from 2003 to 2006 | ||
Brief summary :
Lead the maintenance team with optimum utilization of Manpower, Materials and Money. Dec2003 to Mar2006 Tecumseh Products India Pvt. Ltd, Hyderabad, India. Senior Executive - Technology development center, (Concept Engineer, Vendors Development and Prototype in charge - R and D dept) and QA / QC. Turnover - RS.100 crores. Working as Senior Executive in Technology development center, (Concept Engineer, Vendors Development and Prototype in charge - R and D dept) TECUMSEH PRODUCTS INDIA PRIVATE LIMITED (an ISO 9001 and ISO 14001 Company, Manufacturer of Hermitically Sealed Compressors for All Cooling Appliances), Balanagar, Hyderabad. It is a 100% Subsidiary of Tecumseh Products Company, Michigan, USA. Leading clients are LG, HAIER, ZAMIL and other MNCs. Responsibilities: R and D Department, Analyzing customer requirements, developing customized models, and coordinating project implementation activities, including customer support; be responsible for delivery deadlines, preparing detail level design documents, preparing test specs and testing, coding and participating in the development of compressors to improve the Capacity and EER, Reduce Sound, Power and Current AW Series. New projects of air conditioning group and provide modeling support whenever problem occurs on line during manufacturing and for specific customer requirements. Rising of Purchase orders for Develop Materials and External Services. Entering of Contract Agreements. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Complete responsibility of ancillary development function vice, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship build up. To build compressor samples according to the new or changed design inputs. Preparation of drawings, design verification and validation reports comparison and analysis. Preparation of product specification according to new changes. To build prototypes compressor samples as per the Global Specifications. Analyzing Test Report and Compare to Competitor and TPC Result. Making ISO File for the developing New Model AW Series Compressors. Coordinate with the team members. Production Planning and Control: Quality Department, Process capabilities do for entire machine shop component wise. Machining components measuring as per ISO Standards and Checking all the components parameters as per TPC drawing specifications. Coordinate with our team members. Planning and time allotment for the assembling of different models compressors pumps. Assembly of all the parts and Checking of its mechanism. Quality checks of the compressors assembling parameters check as per ISO standards. Quality process improvement and reduced rejection level of the compressors. Production planning and Control Operations of Assembly Shop. Reaching Plan, Produce and meet daily / weekly / monthly production targets as per plan. Productivity Enhancement. Ensure production and quality targets are met. To reduce overall production cost in working areas. Special process monitoring. Work in process control. Process validation and maintenance. Corrective actions based on process feedback/non-conformance product control and return. Handling, storage, preservation and delivery. Identification and trace ability. Inventory control. Maintaining overall equipment effectiveness of the machines. Manpower handling. Tools and consumables cost control. To train workmen for better quality levels. Able to interpret Mechanical Drawings. Able to analyze defects of the compressors (Cut Open Analysis) Able to carry down the inspection process for all the components of compressor like Crankshaft, Connecting rod, Piston, Crankcase etc as per the Drawings. Having sufficient knowledge about the Gauges such as Federal made air gauges like Bench gauge, Plug gauge and Ring gauge and surface roughness measuring gauges like Tailor Hobson, Handy surf and Hommel Tester. Achievements: Good team player in increasing the volumes from 1000-1500 per day production. Manpower reduction by eliminating non-value adding activities. Reduction in the crankshaft process rejection control from 4000PPM to 1500PPM. Projects: Scroll Compressors, Preparation of drawings, design verification and validation reports comparison and analysis TPC drawing Specifications. Preparation of product specification according to new changes. Preparation of drawings for prototype and Estimation of products cost. Project Management and Design of Concept. Conceptual design of the system and Quality checking. Reverse engineering, Redesigning, and Product development. Having sufficient knowledge gauges Such as Nikon-Co-Ordinate Measuring Machine, Roundness Measuring Machine - Mechanical Comparator gauges. Job Responsibilities: Responsible for supply chain functions like logistics, purchasing, second sourcing, costing, and new product development and vendor management Complete responsibility of ancillary development function viz, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship Responsible for sustaining and building customer loyalty through logistics and ensuring that products and services are delivered to the customers as per the set indices in order to maintain uninterrupted operations in the plants and market services. Supporting business growth and contributing for corporate initiatives and projects. Outsourcing of production activities on regular basis to optimize cost, lead time and to improve business efficiency Maintaining stores which includes planning, indenting, and upkeep of stores with latest stores techniques. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Implementing new projects/variants in coordination with other departments. Additional Responsibilities (Integrated Application software package - Oracle 11 i): Working on ORACLE 11i applications based on WIP, BOM and Inventory modules. (MANUFACTURING.). Production support for Inventory, BOM and WIP modules. Release Discrete Jobs and complete the jobs. Move Order Issue and Transactions. Scrap Transfer. Rework and Out Side Processing Transactions. Work in Process Value Summary. Closing of an Untransacted Move Order. Verifying Pending Transactions. Minimax Planning of Tools and Consumables. Changing in routings and Standard Operations as per alternate or secondary routings. SAP R/3 Implementation Support :(ERP- SAP R/3 4.7): SAP-MM Functional consultant with good implementation and support engineering in SAP R/3 ver 4.7 in MM and PP module. Material Management Module; Studying business process. Documenting the requirements for R/3. Set up the Organisation structure for MM module. Created material groups. Configured Master data-Material Master, Vendor Master, Source List, Quota arrangement, Purchase Info record. Set up purchasing structure: Purchase Requisition - Document Types, Number Ranges. RFQ/Quotation-Document types, Number ranges, Price comparison. Purchase Order - Document Types, Number Ranges, Release strategy, Subcontracting scenario, Consignments, Stock Transport Orders. Automatic creation of Purchase orders from Purchase Requisitions by defining the source lists, Purchase info records. Outline agreements i | ||
| Previous : |
Tecumseh Products India Pvt. Ltd |
|
| Hyderabad | ||
Worked from 2003 to 2006 | ||
Brief summary :
Supports and compliance all Safety and Environmental guidelines and Safety Management processes. Dec2003 to Mar2006 Tecumseh Products India Pvt. Ltd, Hyderabad, India. Senior Executive - Technology development center, (Concept Engineer, Vendors Development and Prototype in charge - R and D dept) and QA / QC. Turnover - RS.100 crores. Working as Senior Executive in Technology development center, (Concept Engineer, Vendors Development and Prototype in charge - R and D dept) TECUMSEH PRODUCTS INDIA PRIVATE LIMITED (an ISO 9001 and ISO 14001 Company, Manufacturer of Hermitically Sealed Compressors for All Cooling Appliances), Balanagar, Hyderabad. It is a 100% Subsidiary of Tecumseh Products Company, Michigan, USA. Leading clients are LG, HAIER, ZAMIL and other MNCs. Responsibilities: R and D Department, Analyzing customer requirements, developing customized models, and coordinating project implementation activities, including customer support; be responsible for delivery deadlines, preparing detail level design documents, preparing test specs and testing, coding and participating in the development of compressors to improve the Capacity and EER, Reduce Sound, Power and Current AW Series. New projects of air conditioning group and provide modeling support whenever problem occurs on line during manufacturing and for specific customer requirements. Rising of Purchase orders for Develop Materials and External Services. Entering of Contract Agreements. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Complete responsibility of ancillary development function vice, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship build up. To build compressor samples according to the new or changed design inputs. Preparation of drawings, design verification and validation reports comparison and analysis. Preparation of product specification according to new changes. To build prototypes compressor samples as per the Global Specifications. Analyzing Test Report and Compare to Competitor and TPC Result. Making ISO File for the developing New Model AW Series Compressors. Coordinate with the team members. Production Planning and Control: Quality Department, Process capabilities do for entire machine shop component wise. Machining components measuring as per ISO Standards and Checking all the components parameters as per TPC drawing specifications. Coordinate with our team members. Planning and time allotment for the assembling of different models compressors pumps. Assembly of all the parts and Checking of its mechanism. Quality checks of the compressors assembling parameters check as per ISO standards. Quality process improvement and reduced rejection level of the compressors. Production planning and Control Operations of Assembly Shop. Reaching Plan, Produce and meet daily / weekly / monthly production targets as per plan. Productivity Enhancement. Ensure production and quality targets are met. To reduce overall production cost in working areas. Special process monitoring. Work in process control. Process validation and maintenance. Corrective actions based on process feedback/non-conformance product control and return. Handling, storage, preservation and delivery. Identification and trace ability. Inventory control. Maintaining overall equipment effectiveness of the machines. Manpower handling. Tools and consumables cost control. To train workmen for better quality levels. Able to interpret Mechanical Drawings. Able to analyze defects of the compressors (Cut Open Analysis) Able to carry down the inspection process for all the components of compressor like Crankshaft, Connecting rod, Piston, Crankcase etc as per the Drawings. Having sufficient knowledge about the Gauges such as Federal made air gauges like Bench gauge, Plug gauge and Ring gauge and surface roughness measuring gauges like Tailor Hobson, Handy surf and Hommel Tester. Achievements: Good team player in increasing the volumes from 1000-1500 per day production. Manpower reduction by eliminating non-value adding activities. Reduction in the crankshaft process rejection control from 4000PPM to 1500PPM. Projects: Scroll Compressors, Preparation of drawings, design verification and validation reports comparison and analysis TPC drawing Specifications. Preparation of product specification according to new changes. Preparation of drawings for prototype and Estimation of products cost. Project Management and Design of Concept. Conceptual design of the system and Quality checking. Reverse engineering, Redesigning, and Product development. Having sufficient knowledge gauges Such as Nikon-Co-Ordinate Measuring Machine, Roundness Measuring Machine - Mechanical Comparator gauges. Job Responsibilities: Responsible for supply chain functions like logistics, purchasing, second sourcing, costing, and new product development and vendor management Complete responsibility of ancillary development function viz, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship Responsible for sustaining and building customer loyalty through logistics and ensuring that products and services are delivered to the customers as per the set indices in order to maintain uninterrupted operations in the plants and market services. Supporting business growth and contributing for corporate initiatives and projects. Outsourcing of production activities on regular basis to optimize cost, lead time and to improve business efficiency Maintaining stores which includes planning, indenting, and upkeep of stores with latest stores techniques. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Implementing new projects/variants in coordination with other departments. Additional Responsibilities (Integrated Application software package - Oracle 11 i): Working on ORACLE 11i applications based on WIP, BOM and Inventory modules. (MANUFACTURING.). Production support for Inventory, BOM and WIP modules. Release Discrete Jobs and complete the jobs. Move Order Issue and Transactions. Scrap Transfer. Rework and Out Side Processing Transactions. Work in Process Value Summary. Closing of an Untransacted Move Order. Verifying Pending Transactions. Minimax Planning of Tools and Consumables. Changing in routings and Standard Operations as per alternate or secondary routings. April 2006 to April 2008 Maruthi Electricals, Bangalore, India. Site Engineer - Erection, testing and commissioning of panels. Turnover - As Per taken over Project Works. Experiences in field: Electrical Maintenance Works Exp. (April 2006 to April 2008), Presently working on Maruthi Electricals - Bangalore. (Erection, testing and commissioning of panels). Site layout and site work, services schematics. Execution of projects in co-ordination with client and with client satisfaction. Collaborates with Facilities Engineering to derive a collective plan for all projects. Manages integration of new technologies to new and existing infrastructure. Planning, estimating and engi | ||
| Previous : |
Tecumseh Products India Pvt. Ltd |
|
| Hyderabad | ||
Worked from 2003 to 2006 | ||
Brief summary :
Supports and compliance all Safety and Environmental guidelines and Safety Management processes. Dec2003 to Mar2006 Tecumseh Products India Pvt. Ltd, Hyderabad, India. Senior Executive - Technology development center, (Concept Engineer, Vendors Development and Prototype in charge - R and D dept) and QA / QC. Turnover - RS.100 crores. Working as Senior Executive in Technology development center, (Concept Engineer, Vendors Development and Prototype in charge - R and D dept) TECUMSEH PRODUCTS INDIA PRIVATE LIMITED (an ISO 9001 and ISO 14001 Company, Manufacturer of Hermitically Sealed Compressors for All Cooling Appliances), Balanagar, Hyderabad. It is a 100% Subsidiary of Tecumseh Products Company, Michigan, USA. Leading clients are LG, HAIER, ZAMIL and other MNCs. Responsibilities: R and D Department, Analyzing customer requirements, developing customized models, and coordinating project implementation activities, including customer support; be responsible for delivery deadlines, preparing detail level design documents, preparing test specs and testing, coding and participating in the development of compressors to improve the Capacity and EER, Reduce Sound, Power and Current AW Series. New projects of air conditioning group and provide modeling support whenever problem occurs on line during manufacturing and for specific customer requirements. Rising of Purchase orders for Develop Materials and External Services. Entering of Contract Agreements. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Complete responsibility of ancillary development function vice, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship build up. To build compressor samples according to the new or changed design inputs. Preparation of drawings, design verification and validation reports comparison and analysis. Preparation of product specification according to new changes. To build prototypes compressor samples as per the Global Specifications. Analyzing Test Report and Compare to Competitor and TPC Result. Making ISO File for the developing New Model AW Series Compressors. Coordinate with the team members. Production Planning and Control: Quality Department, Process capabilities do for entire machine shop component wise. Machining components measuring as per ISO Standards and Checking all the components parameters as per TPC drawing specifications. Coordinate with our team members. Planning and time allotment for the assembling of different models compressors pumps. Assembly of all the parts and Checking of its mechanism. Quality checks of the compressors assembling parameters check as per ISO standards. Quality process improvement and reduced rejection level of the compressors. Production planning and Control Operations of Assembly Shop. Reaching Plan, Produce and meet daily / weekly / monthly production targets as per plan. Productivity Enhancement. Ensure production and quality targets are met. To reduce overall production cost in working areas. Special process monitoring. Work in process control. Process validation and maintenance. Corrective actions based on process feedback/non-conformance product control and return. Handling, storage, preservation and delivery. Identification and trace ability. Inventory control. Maintaining overall equipment effectiveness of the machines. Manpower handling. Tools and consumables cost control. To train workmen for better quality levels. Able to interpret Mechanical Drawings. Able to analyze defects of the compressors (Cut Open Analysis) Able to carry down the inspection process for all the components of compressor like Crankshaft, Connecting rod, Piston, Crankcase etc as per the Drawings. Having sufficient knowledge about the Gauges such as Federal made air gauges like Bench gauge, Plug gauge and Ring gauge and surface roughness measuring gauges like Tailor Hobson, Handy surf and Hommel Tester. Achievements: Good team player in increasing the volumes from 1000-1500 per day production. Manpower reduction by eliminating non-value adding activities. Reduction in the crankshaft process rejection control from 4000PPM to 1500PPM. Projects: Scroll Compressors, Preparation of drawings, design verification and validation reports comparison and analysis TPC drawing Specifications. Preparation of product specification according to new changes. Preparation of drawings for prototype and Estimation of products cost. Project Management and Design of Concept. Conceptual design of the system and Quality checking. Reverse engineering, Redesigning, and Product development. Having sufficient knowledge gauges Such as Nikon-Co-Ordinate Measuring Machine, Roundness Measuring Machine - Mechanical Comparator gauges. Job Responsibilities: Responsible for supply chain functions like logistics, purchasing, second sourcing, costing, and new product development and vendor management Complete responsibility of ancillary development function viz, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship Responsible for sustaining and building customer loyalty through logistics and ensuring that products and services are delivered to the customers as per the set indices in order to maintain uninterrupted operations in the plants and market services. Supporting business growth and contributing for corporate initiatives and projects. Outsourcing of production activities on regular basis to optimize cost, lead time and to improve business efficiency Maintaining stores which includes planning, indenting, and upkeep of stores with latest stores techniques. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Implementing new projects/variants in coordination with other departments. Additional Responsibilities (Integrated Application software package - Oracle 11 i): Working on ORACLE 11i applications based on WIP, BOM and Inventory modules. (MANUFACTURING.). Production support for Inventory, BOM and WIP modules. Release Discrete Jobs and complete the jobs. Move Order Issue and Transactions. Scrap Transfer. Rework and Out Side Processing Transactions. Work in Process Value Summary. Closing of an Untransacted Move Order. Verifying Pending Transactions. Minimax Planning of Tools and Consumables. Changing in routings and Standard Operations as per alternate or secondary routings. April 2006 to April 2008 Maruthi Electricals, Bangalore, India. Site Engineer - Erection, testing and commissioning of panels. Turnover - As Per taken over Project Works. Experiences in field: Electrical Maintenance Works Exp. (April 2006 to April 2008), Presently working on Maruthi Electricals - Bangalore. (Erection, testing and commissioning of panels). Site layout and site work, services schematics. Execution of projects in co-ordination with client and with client satisfaction. Collaborates with Facilities Engineering to derive a collective plan for all projects. Manages integration of new technologies to new and existing infrastructure. Planning, estimating and engi | ||
| Previous : |
Tecumseh Products India Pvt. Ltd |
|
| Hyderabad | ||
Worked from 2003 to 2006 | ||
Brief summary :
Supports and compliance all Safety and Environmental guidelines and Safety Management processes. Dec2003 to Mar2006 Tecumseh Products India Pvt. Ltd, Hyderabad, India. Senior Executive - Technology development center, (Concept Engineer, Vendors Development and Prototype in charge - R and D dept) and QA / QC. Turnover - RS.100 crores. Working as Senior Executive in Technology development center, (Concept Engineer, Vendors Development and Prototype in charge - R and D dept) TECUMSEH PRODUCTS INDIA PRIVATE LIMITED (an ISO 9001 and ISO 14001 Company, Manufacturer of Hermitically Sealed Compressors for All Cooling Appliances), Balanagar, Hyderabad. It is a 100% Subsidiary of Tecumseh Products Company, Michigan, USA. Leading clients are LG, HAIER, ZAMIL and other MNCs. Responsibilities: R and D Department, Analyzing customer requirements, developing customized models, and coordinating project implementation activities, including customer support; be responsible for delivery deadlines, preparing detail level design documents, preparing test specs and testing, coding and participating in the development of compressors to improve the Capacity and EER, Reduce Sound, Power and Current AW Series. New projects of air conditioning group and provide modeling support whenever problem occurs on line during manufacturing and for specific customer requirements. Rising of Purchase orders for Develop Materials and External Services. Entering of Contract Agreements. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Complete responsibility of ancillary development function vice, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship build up. To build compressor samples according to the new or changed design inputs. Preparation of drawings, design verification and validation reports comparison and analysis. Preparation of product specification according to new changes. To build prototypes compressor samples as per the Global Specifications. Analyzing Test Report and Compare to Competitor and TPC Result. Making ISO File for the developing New Model AW Series Compressors. Coordinate with the team members. Production Planning and Control: Quality Department, Process capabilities do for entire machine shop component wise. Machining components measuring as per ISO Standards and Checking all the components parameters as per TPC drawing specifications. Coordinate with our team members. Planning and time allotment for the assembling of different models compressors pumps. Assembly of all the parts and Checking of its mechanism. Quality checks of the compressors assembling parameters check as per ISO standards. Quality process improvement and reduced rejection level of the compressors. Production planning and Control Operations of Assembly Shop. Reaching Plan, Produce and meet daily / weekly / monthly production targets as per plan. Productivity Enhancement. Ensure production and quality targets are met. To reduce overall production cost in working areas. Special process monitoring. Work in process control. Process validation and maintenance. Corrective actions based on process feedback/non-conformance product control and return. Handling, storage, preservation and delivery. Identification and trace ability. Inventory control. Maintaining overall equipment effectiveness of the machines. Manpower handling. Tools and consumables cost control. To train workmen for better quality levels. Able to interpret Mechanical Drawings. Able to analyze defects of the compressors (Cut Open Analysis) Able to carry down the inspection process for all the components of compressor like Crankshaft, Connecting rod, Piston, Crankcase etc as per the Drawings. Having sufficient knowledge about the Gauges such as Federal made air gauges like Bench gauge, Plug gauge and Ring gauge and surface roughness measuring gauges like Tailor Hobson, Handy surf and Hommel Tester. Achievements: Good team player in increasing the volumes from 1000-1500 per day production. Manpower reduction by eliminating non-value adding activities. Reduction in the crankshaft process rejection control from 4000PPM to 1500PPM. Projects: Scroll Compressors, Preparation of drawings, design verification and validation reports comparison and analysis TPC drawing Specifications. Preparation of product specification according to new changes. Preparation of drawings for prototype and Estimation of products cost. Project Management and Design of Concept. Conceptual design of the system and Quality checking. Reverse engineering, Redesigning, and Product development. Having sufficient knowledge gauges Such as Nikon-Co-Ordinate Measuring Machine, Roundness Measuring Machine - Mechanical Comparator gauges. Job Responsibilities: Responsible for supply chain functions like logistics, purchasing, second sourcing, costing, and new product development and vendor management Complete responsibility of ancillary development function viz, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship Responsible for sustaining and building customer loyalty through logistics and ensuring that products and services are delivered to the customers as per the set indices in order to maintain uninterrupted operations in the plants and market services. Supporting business growth and contributing for corporate initiatives and projects. Outsourcing of production activities on regular basis to optimize cost, lead time and to improve business efficiency Maintaining stores which includes planning, indenting, and upkeep of stores with latest stores techniques. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Implementing new projects/variants in coordination with other departments. Additional Responsibilities (Integrated Application software package - Oracle 11 i): Working on ORACLE 11i applications based on WIP, BOM and Inventory modules. (MANUFACTURING.). Production support for Inventory, BOM and WIP modules. Release Discrete Jobs and complete the jobs. Move Order Issue and Transactions. Scrap Transfer. Rework and Out Side Processing Transactions. Work in Process Value Summary. Closing of an Untransacted Move Order. Verifying Pending Transactions. Minimax Planning of Tools and Consumables. Changing in routings and Standard Operations as per alternate or secondary routings. April 2006 to April 2008 Maruthi Electricals, Bangalore, India. Site Engineer - Erection, testing and commissioning of panels. Turnover - As Per taken over Project Works. Experiences in field: Electrical Maintenance Works Exp. (April 2006 to April 2008), Presently working on Maruthi Electricals - Bangalore. (Erection, testing and commissioning of panels). Site layout and site work, services schematics. Execution of projects in co-ordination with client and with client satisfaction. Collaborates with Facilities Engineering to derive a collective plan for all projects. Manages integration of new technologies to new and existing infrastructure. Planning, estimating and engi | ||
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- Maximize awareness of and access to the best career opportunities
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