JAYAPRASAD's Profile
 | beml limited |
JAYAPRASAD | |
SENIOR MANAGER, beml limited | |
confidential MYSORE, India | |
 | |
Professional summary
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Current Experience:
SENIOR MANAGER, beml limited
Previous: Senior Manager, LML Limited
CoimbatoreProject Manager, TPM
Project Manager, Lakshmi Ring Travellers Coimbatore Ltd
Menon Pistons Ltd
Senior Manager, BEML Limited
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18.5 Years
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AUTOMOTIVE ENGINE DESIGN
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Contribution score:(38 points)
- Contacts: 1 following, 1 followers
JAYAPRASAD's Experience
| Current : |
SENIOR MANAGER, beml limited |
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| Automobile | ||
| India | ||
| Previous : |
Senior Manager, LML Limited |
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| Kolar | ||
Worked from 2010 to 2011 | ||
Brief summary :
Measurement System Analysis (MSA) Failure Mode and Effect Analysis(FMEA) Advanced Product Quality Planning(APQP) Production Part approval process(PPAP) Statistical Process control(SPC) Six Sigma Trained in BLACK BELT from Indian Statistical Institute. Completed two projects Cycle time reduction in a product oriented set up, and Reduction on non conformance with Vendor supply. ISO 9001:2000 Documentation of procedures including drafting and maintaining check sheets, tool and gage calibration records. Exposure in various ISO procedures such as Management responsibility, Resource management, Product realization, Measurement analysis and improvement. TPM (Total Productive Maintenance) Exposure and hand own exposure with concepts such as Individual improvements, Measuring and analyzing the Overall Equipment Effectiveness (OEE),and drafting the standardization procedures for Cleaning, Inspecting and Lubricating the Machine tools. Providing awareness to 5S concepts , Autonomous maintenance to workmen who are working on machines. Besides I worked in cross functional teams in company wide productivity programmes of LML Limited, Kanpur CAREER HIGHLIGHTS From August 2010 - continuing Working with BEML Limited, Kolar as Senior Manager -Production Control Presently looking after Production Planning and Production Control in Assembly of Tatra Equipments through SAP module . From Dec-2006 - August 2010 | ||
| Previous : |
CoimbatoreProject Manager, TPM |
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| Belgaum | ||
Worked from 2004 to 2005 | ||
Brief summary :
Ashok Iron works with core competency in casting and machiningof heavy Cylinder Blocks, Cylinder Heads for OEMS( Cummins ,Mahindra, TATA Motors.)The company has a group turn over of 400 cores and is poised for capacity additions and new product development .It is situated in Belgaum (Karnataka) and employs about 1000 workmen. Job profile Worked in TPM and TS 16949 Environment, Handling HMC-Mainly Mazak make VMC and SPMs for machining of Cylinder blocks for Deutz Germany, JOHN DEER USA, Tata Motors, Lister peter U.K Pivotal in introducing various systems in Production shop floor machining Indica blocks for Tata Motors and Cylinder blocks for Lister Peter U.K Proficient in maintaining a stable quality level for each of the generated operations the following systems were implemented Drafting of all machine process in Compliance with TS 16949. Orchestrated operator training program me for CNC programming, Quality, Tools and tool life monitoring systems. Monitoring daily checks for traceability, OEE,Autonomous maintenance, Trouble shooting. KPI (Key performance indicators) were drafted and actual performance is measured. June 04 to July05 LRT, CoimbatoreProject Manager | ||
| Previous : |
Project Manager, Lakshmi Ring Travellers Coimbatore Ltd |
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| Pune | ||
Worked from 1993 to 1998 | ||
Brief summary :
Lakshmi Ring Travellers (Coimbatore) Ltd is a sister concern of Lakshmi Machine Works Ltd (LMW) and having a group turn over of more than 1000 cores. The Company specializes on Critical components for space and aeronautical applications in addition to Textile machinery components and manufacturing of CNC gas cutting machines. Job profile Worked as Project Manager for the development and supply of high precision complex parts. Actively involved in drafting the process followed by machining in HMC, VMC, or Wire cutting . Worked with a team of professionals for drafting process plans for the given set of technical drawings . Components are finally machined as per the process plan and supplied to customer as per the schedule. Aug 98 to June 04LML Ltd (Scooter Division)Dy. Manager(CNC Machine shop) LML manufactures and sells Scooters, Mopeds , Motor cycles in India and abroad. The company is situated in Kanpur and employs 2000 work men. Job profile Oversaw the entire production and manufacturing operations of CNC Division, and CYLINDER BLOCK Division for ALDRENO, FREEDOM Motor Cycles. Ensuring production in adherence to ISO quality standards. Major role in ensuring Quality standards as per ISO -2002 Involved in TPM,WCM,5S,KAIZEN Completed the project for the development of various automobile components such as Crank shafts, Gears, Hubs, etc. in CNC machines for motor cycles. Distinction of achieving 100% productivity improvement in Cylinder block section by optimizing the machining time for the machine tools used. Actively involved in the Product Quality improvement of Gear shift drum component of motorcycle by modifying existing fixtures. Significantly reduced the rejection percentagefrom 4% level to 1% level in Cylinder block machining. March 93 to Aug 98Suessen Asia Ltd. PuneAsst. Manager | ||
| Previous : |
Menon Pistons Ltd |
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| Pune | ||
Worked from 1988 to 1993 | ||
Brief summary :
Suessen Asia is a German venture established in Pune for the manufacturing and exporting of Textile spinning machines to Europe.Worked in Germany for an year Worked in Top Roller Bearing section which are used for drafting system of Textile spinning machine .The company has turnover of 75 cores and employs 200 work men for its Indian operations. Job profile Monitored the entire gamut of production and manufacturing operations for Top roller bearings. And exporting 50,000 Top roller bearing per month to Germany. Instrumental in achieving targets from machine tools such as Six Spindle Automats, Center less Grinding Machines, Induction hardening, CNC Lathes, Internal Grinding Machines, and Assembly Lines. Proficient in preparing a machine layout preparation in the initial stage of project, Machine Erection, Recruitment of operators. Managed to achieve the production and quality standards of top rollers with 50% of the machining cost as per the German standards. Jan 1988 to Feb1993Menon Pistons LtdIn charge Manufacturing | ||
| Previous : |
Senior Manager, BEML Limited |
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| Automobile | ||
| Mysore | ||
Worked from 1955 to 535 | ||
Brief summary :
Working with BEML Limited, Mysore as Senior Manager -Machine shop/Assembly My activities includes Machining of Engine components for the BEML Diesel Engines (of fly wheel horse power from 55 to 535 KW).These heavy components weighing up to 600 kilograms are machined in 1000 X1000mm pallets on HMC,VMC and Flexible machining Centers .Job includes Scheduling as per the work orders received, labor deployment and training for multi skill ,Identification of small projects in the shop floor and form teams and solving the problems through Six Sigma, Kaizen, Small group activities. Maintenance of ISO-9002 records and transferring of the existing systems to SAP environment. Complete machining operations were proved on CNC machining centres for many of engine components like cylinder head, fly wheel housing etc. and product ionized the complete process Optimized the machining process by eliminating idle movements by the selection of new generation tools. Setting up of a CNC TOOLING CELL has reduced the set up time drastically and improved tool utilization and effective tool management. Worked in the ASSEMBLY OF THE HEAVY EARTH MOVING EQUIPMENT ,OFF HIGHWAY DUMPERS UP TO 50 TON CAPACITY and in MOTOR GRADERS right from the building up .till the trial run. Coordinated for the improvement of several components like FUEL TANK, HYDRAULIC TANK, CABIN ,SUSPENSION . Responsibilities handled Analyzing the requirements and constrains for the given Production Plan in advance. Interface with diverse departments across the designated business entity to identify Key relevant requirements and drafting action plan to fulfill the above. Improving the process and finally the whole Equipment in cost , aesthetic and in safety. Advising the upper management about budget planning and expenditure for the up gradation of the process/ product Project in Progress Up gradation of Motor grader (BG 605-BEML MAKE) which is used to level road surfaces and dig ditches of fixed shape. Oct2005 to Dec 2006Ashok Iron Works LtdManager (Production/Development) | ||
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JAYAPRASAD's communities
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11279 members, 11 jobs, 114 articles, 82 questions, 269 debates, 73 idea contests.
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JAYAPRASAD's
contributions
Dear friend Six sigma is a highly systemetic methodology to attend to the problems which you have at present not a solution . The problem should be a data driven The training is a must for the individual . Green belts should work under a Black belt... |
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