Riyaaz Shaik's Profile
Riyaaz Shaik | |
M.Sc student, Ms Ramaiah of school of advanced studies | |
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Professional summary
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Previous Experience:
Industrial Trainee, Sundaram Pvt Ltd
Industrial Trainee, Sundaram Pvt Ltd
Tooling Engineer, Gogineni Electronics Ltd
Tooling Engineer, Gogineni Electronics Ltd
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Ms Ramaiah of school of advanced studies
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0.0 Years
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Project management, Supply chain management, Lean operations, Production planning control, manufactu ...
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Contribution score:(47 points)
- Contacts: 1 following, 1 followers
Riyaaz Shaik's Experience
| Previous : |
Industrial Trainee, Sundaram Pvt Ltd |
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| Clayton | ||
Worked from 2002 to 2003 | ||
Brief summary :
Sundaram Clayton Pvt Ltd, Hosur Aug02 - Feb03 Industrial Trainee (Production Dept ) Key Responsibilities: Maintenance of Die casting moulds after unloading. Responsible for manufacture of press tools, injection moulds, gauges and fixtures Worked on conventional machines for small job works related to the product. Coordinating with different m/c operators in troubleshooting of die in line. Coordinate with Machining dept. and Assembly dept for schedule adherence against production plan. Maintenance of spare press tools and injection moulds SN Engineering, Bangalore Sep11 - Till date Quality In charge Key Responsibilities: Review of QA Process on daily basis. Identifying the Quality issues and recommend the changes in the QMS. Maintaining Accurate documents of Quality Assurance by conducting internal Audit and Trainings. Handling Customer complaints directly in non conformance and solving problems by 8D methodology in a given time. Handling Calibration activities. Ensuring instruments calibrated before due date expiry and confirmed same in master instrument list. Review of new product development and ensure the product endure all PPAP requirements from supplier end. Standardize 5s and kaizen activities as a part of continuous improvement. Maintaining the training records of QMS related activities and effective monitoring. Ensuring the every quality checks are implemented properly like incoming inspection, online inspection and final inspection right through the processes. Periodic supplier visits for supplier control, evaluation and assessment. | ||
| Previous : |
Industrial Trainee, Sundaram Pvt Ltd |
|
| Clayton | ||
Worked from 2002 to 2003 | ||
Brief summary :
Sundaram Clayton Pvt Ltd, Hosur Aug02 - Feb03 Industrial Trainee (Production Dept ) Key Responsibilities: Maintenance of Die casting moulds after unloading. Responsible for manufacture of press tools, injection moulds, gauges and fixtures Worked on conventional machines for small job works related to the product. Coordinating with different m/c operators in troubleshooting of die in line. Coordinate with Machining dept. and Assembly dept for schedule adherence against production plan. Maintenance of spare press tools and injection moulds SN Engineering, Bangalore Sep11 - Till date Quality In charge Key Responsibilities: Review of QA Process on daily basis. Identifying the Quality issues and recommend the changes in the QMS. Maintaining Accurate documents of Quality Assurance by conducting internal Audit and Trainings. Handling Customer complaints directly in non conformance and solving problems by 8D methodology in a given time. Handling Calibration activities. Ensuring instruments calibrated before due date expiry and confirmed same in master instrument list. Review of new product development and ensure the product endure all PPAP requirements from supplier end. Standardize 5s and kaizen activities as a part of continuous improvement. Maintaining the training records of QMS related activities and effective monitoring. Ensuring the every quality checks are implemented properly like incoming inspection, online inspection and final inspection right through the processes. Periodic supplier visits for supplier control, evaluation and assessment. | ||
| Previous : |
Tooling Engineer, Gogineni Electronics Ltd |
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| Hyderabad | ||
Brief summary :
Gogineni Electronics Ltd, Hyderabad Apr-03- June09 Tooling Engineer/Production Key Responsibilities: Product types handled: Over molding of cable assemblies/molded connectors/ GSC Mold plug assemblies, Straight/bent version header Assembly, Sheet Metal Fabrication, Pressed components, Control panels and Coin operated pay phones. Signal cable assemblies. Develop the Vendors, monitor and implement supplier Quality standards. Review /analyze and implement corrective actions based on the monthly vendors performance matrix (Productivity, Downtime and PPM) using DMAIC principles. Draft/define and review PFC, Work instructions (Process by process), PFMEA, SPC and process layout for new products. Design and develop new tools and spares with the existing vendors /identify new sub-contractors for the same. Maintenance and manufacturing of press tools, Injection Mold tools and assembly fixtures for coin operated pay phones, Railway Cabins and Vending Machines. Evaluate and update cycle time for the assembly processes and balance the lines improving productivity and eliminating wastes. Meeting the next customer on Q and D complaints and take corrective actions Process Control and resolving product engineering or process related problems. Management of equipment and spares ensuring smooth production without line down. Implementation of KAIZENS and productivity improvement with lean and Six Sigma methodologies. Defining Process flow Charts, review engineering drawing and specifications. List out investment details for new equipment, tooling, testing and facilities. Develop prototype samples for quality approval. Ensure that records are established and maintained to provide evidence that the QMS is being followed and that there is a system in place for the identification, storage, protection, retrieval, retention time and disposition of such records. Ensure that the performance of the QMS is reviewed at planned intervals to ensure its continuing suitability, adequacy and effectiveness. This review means assessing opportunities for improvement and the need for changes to the QMS. Ensure that Quality Objectives are set by top management for measuring the performance of the QMS and that these are regularly reviewed. Drafting step by step Process Work Instructions and Quality checkpoints. Initiate Kaizen activities with the CFT during production trial run. Capacity planning based on the time and motion study recorded in the line. Validating the part and the processes through SQC techniques. Design / develop new tooling and test fixtures for cable assembly. Develop local vendors for manufacturing of new tools and procurement of spares, thereby reducing import charges. Volvo India Pvt Ltd, Bangalore Sep10 - March11 Management Trainee Project Title: Cycle time reduction in a Drum manufacturing cell by implementing Lean concepts. The Aim of the project was to reduce Cycle time of Drum Cell (Fabrication) from 180mins to meet the Takt time of 105 mins. Key Responsibilities: Review, analyze and implement corrective actions based on the monthly departments Matrix (Productivity, Downtime) through DMAIC principles. Process Control and resolving product engineering or process related problems. Promote and implement KAIZENS in the line with operators participation. Execution of lean sigma concepts in the line to improve productivity, like eliminating 8 wastes by restructuring VSM,5S+1,standardized work, Quick change over, Mistake proofing and TPM. Problem solving methodologies by using tools 5 Why, A3,PDCA, SDCA of the processes and DMAIC Training and creating awareness of 5S, six sigma quality to the technicians like setup/changeover, attending downtime and continuous improvements. Results driven with ability to drive significant value through continuous improvement with Kaizens. Responsible for developing, implementing, and maintaining methods, operation sequence and processes in fabrication, sub-assemblies, and final assemblies. Management and procurement of spares Monitoring of Overall Equipment Effectiveness (OEE) Plan and Execute Preventive and autonomous maintenance of plant equipments. Analyze and streamline the repair process for the equipment failures. Achievements: Improved Plant score to Global Volvo Standards from 0.8 to 1.9 at the scale of 5 in 4 months. Successfully reduced cycle time of the drum cell to 50% | ||
| Previous : |
Tooling Engineer, Gogineni Electronics Ltd |
|
| Hyderabad | ||
Brief summary :
Gogineni Electronics Ltd, Hyderabad Apr-03- June09 Tooling Engineer/Production Key Responsibilities: Product types handled: Over molding of cable assemblies/molded connectors/ GSC Mold plug assemblies, Straight/bent version header Assembly, Sheet Metal Fabrication, Pressed components, Control panels and Coin operated pay phones. Signal cable assemblies. Develop the Vendors, monitor and implement supplier Quality standards. Review /analyze and implement corrective actions based on the monthly vendors performance matrix (Productivity, Downtime and PPM) using DMAIC principles. Draft/define and review PFC, Work instructions (Process by process), PFMEA, SPC and process layout for new products. Design and develop new tools and spares with the existing vendors /identify new sub-contractors for the same. Maintenance and manufacturing of press tools, Injection Mold tools and assembly fixtures for coin operated pay phones, Railway Cabins and Vending Machines. Evaluate and update cycle time for the assembly processes and balance the lines improving productivity and eliminating wastes. Meeting the next customer on Q and D complaints and take corrective actions Process Control and resolving product engineering or process related problems. Management of equipment and spares ensuring smooth production without line down. Implementation of KAIZENS and productivity improvement with lean and Six Sigma methodologies. Defining Process flow Charts, review engineering drawing and specifications. List out investment details for new equipment, tooling, testing and facilities. Develop prototype samples for quality approval. Ensure that records are established and maintained to provide evidence that the QMS is being followed and that there is a system in place for the identification, storage, protection, retrieval, retention time and disposition of such records. Ensure that the performance of the QMS is reviewed at planned intervals to ensure its continuing suitability, adequacy and effectiveness. This review means assessing opportunities for improvement and the need for changes to the QMS. Ensure that Quality Objectives are set by top management for measuring the performance of the QMS and that these are regularly reviewed. Drafting step by step Process Work Instructions and Quality checkpoints. Initiate Kaizen activities with the CFT during production trial run. Capacity planning based on the time and motion study recorded in the line. Validating the part and the processes through SQC techniques. Design / develop new tooling and test fixtures for cable assembly. Develop local vendors for manufacturing of new tools and procurement of spares, thereby reducing import charges. Volvo India Pvt Ltd, Bangalore Sep10 - March11 Management Trainee Project Title: Cycle time reduction in a Drum manufacturing cell by implementing Lean concepts. The Aim of the project was to reduce Cycle time of Drum Cell (Fabrication) from 180mins to meet the Takt time of 105 mins. Key Responsibilities: Review, analyze and implement corrective actions based on the monthly departments Matrix (Productivity, Downtime) through DMAIC principles. Process Control and resolving product engineering or process related problems. Promote and implement KAIZENS in the line with operators participation. Execution of lean sigma concepts in the line to improve productivity, like eliminating 8 wastes by restructuring VSM,5S+1,standardized work, Quick change over, Mistake proofing and TPM. Problem solving methodologies by using tools 5 Why, A3,PDCA, SDCA of the processes and DMAIC Training and creating awareness of 5S, six sigma quality to the technicians like setup/changeover, attending downtime and continuous improvements. Results driven with ability to drive significant value through continuous improvement with Kaizens. Responsible for developing, implementing, and maintaining methods, operation sequence and processes in fabrication, sub-assemblies, and final assemblies. Management and procurement of spares Monitoring of Overall Equipment Effectiveness (OEE) Plan and Execute Preventive and autonomous maintenance of plant equipments. Analyze and streamline the repair process for the equipment failures. Achievements: Improved Plant score to Global Volvo Standards from 0.8 to 1.9 at the scale of 5 in 4 months. Successfully reduced cycle time of the drum cell to 50% | ||
Riyaaz Shaik's Education
Ms Ramaiah of school of advanced studies |
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| M.Sc | |
| India | |
| From 2009 to 2010 | |
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Riyaaz's communities
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20187 members, 998 jobs, 1353 articles, 657 questions, 1356 debates, 633 idea contests.
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35952 members, 590 jobs, 1219 articles, 574 questions, 1505 debates, 422 idea contests.
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10208 members, 379 jobs, 894 articles, 282 questions, 934 debates, 319 idea contests.
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