sudarshan's Profile
sudarshan's Experience
| Current : |
Graduate Engineer, M/s TVS Motor Company Ltd |
|
Working from 2011 | ||
Brief summary :
Worked as Graduate Engineer trainee, Engineering (Fabrication Quality) with M/s TVS Motor Company Ltd, Mysore from jan2011 to jan2012 Job Profile: Ensure product quality of frame manufactured for, Scooty pep +, Scooty Streak and Apache fuel tank. Ensure process quality of frame manufactured for Scooty pep, Scooty pep +, Scooty Streak and Apache fuel tanks. Facilitate manufacturing with respect to methods improvements, tooling and fixture improvements. Achieve Quality targets like frame rework, apache fuel tank rework, Vehicle rework, Customer complaint, and scrap, PDI by identifying corrective and preventive actions. Develop and revise the existing standards such as Control plan, Process Failure mode effect analysis (PFMEA), PPAP, Process Flow Diagram (PFD), and Operation Standards to deliver the required output. Improve process capability of the critical processes. Adherence to Fixture and gauge calibration. Significant Achievements: Quality: Reduced Vehicle rework of Scooty Pep model from 20% to 0.3% Reduced Vehicle rework of Scooty Streak model from 25% to 0.2% Reduced Vehicle rework of Apache RTR model from 8% to 0.3%. Developed gauges to eliminate rejections from internal customer and to make cannot check parameter as can check parameter. Introduced 10 Poke yokes to avoid Customer complaint and rework. Reduced Leak (Customer and Internal)rework of Apache Fuel tank model from 30% to 1% Reduced Dent(Customer and Internal) rework of Apache Fuel tank from 50% to 1% Apache Fuel Tank line Re-engineering. Cost: Rs 56.18 Lakhs per annum saved by eliminating induction brazing and introduced the MIG BRAZING for drain tube process. Rs 27Lakhs per annum saved by Avoid break down of Fender draw tool brake and Re-design the draw tool brake with Arc welding. Rs 15.7 Lakhs per annum saved by Avoid the Scrap (Dent Tank) and introduced the New Electric puller to remove the Dent Tank. | ||
| Current : |
engineering quality(fabrication), T.V.SMotor company ltd |
|
| Automobile | ||
| India, mysore | ||
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