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Global Automotive Forum |
Energy Professionals
Ensuring Successful Process Control Systems
Tags :
Healthy manufacturing, manufacturing, Statistical process control, SPC, process control, process control system, control charts, QA, Quality assurance,
Industry :
Industrial Products/Heavy Machinery, Cement
Functional Area : Performance, Quality Management, Product Development, Business Processes |
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About "Ensuring Successful Process Control Systems" topic:
Manufacturing process control and quality assurance are elements of a
quality management system, which is the set of policies, procedures,
and processes used to ensure the quality of a product or a service. It
is widely acknowledged that quality management systems improve the
quality of the products and services produced, thereby improving market
share, sales growth, sales margins, and competitive advantage, and
helping to avoid litigation. So, lets discuss here about Manufacturing
process control & quality assurance.
4 idea contests
on topic: "Ensuring Successful Process Control Systems"
Prev1NextShowing 1 - 4 of 4
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(rate this)
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1
Using Control Charts
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PROCESS MAPPING
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Shanmugasundaram
| Added idea
"Study the process well & Use high level commonsense.."
| 1 year ago
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Study the process in deep,implement effective operating system contineusly...Continues implementation followed by contineus study will give good result. Dont apply,6Sigma,and other systems blindly...
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kamma rameshbabu
| Supported idea
"PFC (Process Flow charts/Diagram)"
| 1 year ago
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first we did proceess flow chart, then we have to check and then we have to take call on that
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Andras Steger
| Supported idea
"Using Control Charts"
| 1 year ago
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Just one additional: everybody know what is Cp/Cpk, Have You ever tried Cpm ? Also known as the Taguchi capability index. Cpm is a variant of the Cp and Cpk capability indexes. If sigma is very very good but Your distribution is shifted Cp is...
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Ideate: "How process control can be implemented in manufacturing industry?" deleted from your view.
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(rate this)
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1
By using effective SPC
2
Customer/ consumer needs and specifications should be set as standards to be achieved'
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Sampath Kumar Kannan
| Supported idea
"By using effective SPC"
| 1 year ago
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I agree Ms. Mridula, but, what after post production and post sales. I think this is a healthy trend which is starting off lately. Let it be a design change or a defective material used in production, instead of leaving the customers to mend for...
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amit deshpande
| Added idea
"Designing for test conditions"
| 1 year ago
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Well trial and error is one method, but if something like a break or an accelerator fails the results could be fatal. This is where six sigma methodology should be brought in. One has to really think through all the failure modes. FMEA would help...
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Ravindra Sharma
| Supported idea
"By using effective SPC"
| 1 year ago
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Implement Q M S in all seriousness this automatically includes aplying S P C, customer feedback, comprehensive testing etc etc. The mistake occurs when seemingly small errors from design acceptance to material testing are taken lightly and...
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Ideate: "Recalls on the Rise - How manufacturing process control can prevent Recalls" deleted from your view.
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(rate this)
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1
No quick results
2
Considerable criticism on Lean Manufacturing
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Chetan HG
| Supported idea
"No quick results"
| 2 years ago
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I partly agree with you on the "No Quick results" part. But I am sorry to disagree on your point that keeping workforce idle is going to be difficult. THe whole idea behind lean is to ensure continuous flow and minimum idle time. AS far as...
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jairaj shyam prasad
| Added idea
"No quick results"
| 2 years ago
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There will no quick results when ever lean manufacturing methods are implemented.normally lean manufacturing will get success in areas like car/air craft manufacturing industries where there will be definite orders and normally will be limited...
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jairaj shyam prasad
| Supported idea
"No quick results"
| 2 years ago
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hi Chethan, ur point is well taken.yes u r right in saying lean manufacturing should be implemented by taking care of all inevitable troubles.but, i personnaly believe that we are still not very keen/instant/open for any new methods / concepts at...
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Ideate: "What practical limitations Lean Manufacturing has?" deleted from your view.
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(rate this)
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1
By reducing re-work and producing right product at right time
2
Achieve a positive Return On Investment
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R.Rajkumar
| Added idea
"By reducing re-work and producing right product at right time"
| 1 year ago
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Process control normally tries to reduce the defects per batch or lot.Hence by doing this it forbids the entire system or part of the system to perform additional re-work operations which in-turn reduces the cost of manufacturing. Moreover...
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Rajesh Kamal
| Added idea
"Achieve a positive Return On Investment"
| 1 year ago
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Manufacturers are faced with having to satisfy customers while operating profitably in spite of fluctuating consumer demand, strict government regulations, raw material variability, and capacity constraints. With Process Controls applied in these...
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Ideate: "How can process control help reduce manufacturing costs?" deleted from your view.
Prev1NextShowing 1 - 4 of 4
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